FixVault

Fuel-Filler Pipe Removal/Installation: Notes

WARNING:
  • Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
  • Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "Fuel Line Safety Procedure" to prevent the fuel from spraying.
    • Fuel may cause irritation if it comes in contact with skin and eyes.
    • If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
  • A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
  • Connect a ground wire to the oil-resistant fuel hose for draining fuel and the vehicle because the oil-resistant fuel hose for draining fuel may become electrically charged.
CAUTION:
  • Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
  1. Level the vehicle.
  2. Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION [SKYACTIV-G 2.5T] .)
  3. Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G 2.5T] .)
  4. Open the fuel-filler lid.
  5. Remove in the order indicated in the table.
  6. Install in the reverse order of removal.
  7. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION [SKYACTIV-G 2.5T] .)
Fig 1: Fuel-Filler Pipe Components Location With Torque Specifications
G14579390Courtesy of MAZDA MOTORS CORP.
COMPONENT OPERATIONS

Component no. Refer to
1 Fuel-filler cap
2 Joint hose
(See JOINT HOSE REMOVAL NOTE .)
(See JOINT HOSE INSTALLATION NOTE .)
3 Quick release connector
(See QUICK RELEASE CONNECTOR (FUEL SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-G 2.5T] .)
4 Fuel-filler pipe
(See FUEL-FILLER PIPE REMOVAL NOTE .)
(See FUEL-FILLER PIPE INSTALLATION NOTE .)
5 Fuel-filler pipe protector