Crank Assembly -- 163 Chassis

• General Information
  • General notes: Passenger cars: Crank assembly - AH03.00-Z-9999AZ
  • General information on assigning balancing shaft to engine - AH03.20-P-1000-01AV
• Basic Knowledge
  • Belt pulley/vibration damper arrangement - GF03.30-P-1600-01C
  • Flywheel, two-mass flywheel, driven plate arrangement - GF03.30-P-8001-01B
• Testing & Repair
  • Inspect connecting rod bolts - AR03.10-P-6111-01BV
  • Tightening conrod screws - AR03.10-P-6111-02BV
  • Installing and gauging connecting rod bearings - AR03.10-P-6111-06AV
  • Assign standard size piston to cylinder bore - AR03.10-P-7021-02BV
  • Piston removal and installation - AR03.10-P-7021AV
  • Measure end clearance of piston rings - AR03.10-P-7311-01V
  • Measure piston ring end clearance - AR03.10-P-7311-02V
  • Remove/install piston rings - AR03.10-P-7311BV
  • Remove/install balancing shaft - AR03.20-P-1000A
  • Install front crankshaft radial seal - AR03.20-P-3000-01B
  • Replace front crankshaft radial seal ring - AR03.20-P-3000B
  • Replace front crankshaft radial sealing ring - AR03.20-P-3000BA
  • Installing rear crankshaft radial seal - AR03.20-P-3063-01B
  • Replace rear crankshaft radial sealing ring - AR03.20-P-3063B
  • Inspect basic position of the balancing shaft - AR03.20-P-3637AV
  • Determine crankshaft bearing axial play - AR03.20-P-4291-03AV
  • Install / gauge the crankshaft bearings - AR03.20-P-4341-01CV
  • Install / gauge the crankshaft bearings - AR03.20-P-4341-01CVA
  • Tightening diagram of crankshaft bearing caps - AR03.20-P-4351-02AV
  • Tightening diagram of crankshaft bearing caps - AR03.20-P-4351-02BV
  • Remove/install crankshaft - AR03.20-P-4351AV
  • Remove/install crankshaft - AR03.20-P-4351BV
  • Inspecting belt pulley / vibration damper for axial and radial runout - AR03.30-P-1600-01B
  • Remove/install belt pulley/vibration damper - AR03.30-P-1600C
  • Remove/install belt pulley/vibration damper - AR03.30-P-1600CA
  • Remove/install retaining lock for crankshaft / ring gear - AR03.30-P-5000B
  • Remove/install flywheel / drive plate - AR03.30-P-8001C