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Remove/install windshield - AR67.10-P-1000G: Notes

MODEL 170 

Fig 1: Identifying Windshield Cutting Area
G04744002
Modification notes

9.10.97 Scope of work modified    
REMOVING Remove     
DANGER Risk of injury  with trapped or crushed fingers, and in extreme cases with severed finger joints, when working on the windshield wiper mechanism Always remove ignition key when working on windshield wiper mechanism. AS82.30-Z-0001-01A
1 Prepare glue cartridge   AR67.10-P-1000-07P 
    Repair kit *BR00.45-Z-1015-02A 
2 Vario roof open    
3 Remove inside rearvierw mirror   AR68.40-P-0001G
4 Remove both panels from outside of A-pillar   AR88.80-P-8500G
5 Remove molding on windshield.   AR67.10-P-1200G 
6 Remove both wiper arms   AR82.30-P-6100G
7 Remove air inlet   AR83.25-P-1401G
DANGER Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows Always interrupt air supply when inserting or removing blade.
Wear protective gloves and eye protection.
AS67.00-Z-0001-01A 
8 Remove windshield with cutting blade   AR67.10-P-1000-01G 
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
9 Remove windshield from body with suction cups COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
INSTALLING Install     
10 Preparing body flange for installation of window   AR67.10-P-1501-01P 
    SPECIAL TOOL Fig 4
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1003-20A 
11 Replace rubber window spacers IMPORTANT Do not remove protective foil AR67.10-P-1000-02G 
12 Prepare window for installation   AR67.10-P-1000-03P 
13 Align windshield in body opening   AR67.10-P-1000-04G 
    IMPORTANT Observe gap *BE67.10-P-1001-01A 
14 Remove backing foil from windshield rubber spacers.    
15 Applying glue IMPORTANT Height of glue bead approx. 13 mm AR67.10-P-1000-08P 
    COMMERCIALLY AVAILABLE TOOLS Betagun 2K electric cartridge gun *WH58.30-Z-1002-20A 
16 Fit windshield IMPORTANT Curing time is approx. 1 hour, calculated from the time the windshield is installed. AR67.10-P-1503-01K 
    COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1029-11A 
17 Install windshield molding   AR67.10-P-1200G 
18 Install air inlet   AR83.25-P-1401G
19 Install both wiper arms   AR82.30-P-6100G
20 Install both panels on outside of A-pillar   AR88.80-P-8500G
21 Install inside rearview mirror   AR68.40-P-0001G
Check and adjustment data of windshield

Number Designation Model 170
BE67.10-P-1001-01A Distance between window upper edge and front edge or roof. Dimension "A" mm 12
Fig. see   AR67.10-P-1000-04G 
Fig 2: Identifying Cutting Blade (124 589 40 63 00)
G04744003
Fig 3: Identifying Cutting Blade (124 589 03 63 00)
G04744004
Fig 4: Identifying Cutting Blade (124 589 21 63 00)
G04744005
Commercially available tools

Number Designation
WH58.30-Z-1002-20A Electric cartridge gun
WH58.30-Z-1003-20A Multicutter
Workshop equipment

WE58.40-Z-1029-11A Cup suction tool for window removal and installation
Repair materials

Number Designation Order number
BR00.45-Z-1015-02A Repair kit A 220 670 00 93