Automatic Transmission -- Testing & Repair -- 170 Chassis

• Testing & Repair
  • Inspect ATF level in automatic transmission, add ATF if necessary - AR27.00-P-0101A
  • Remove/install transmission with torque converter - AR27.10-P-0500B
    • Notes
    • Disconnecting and connecting plug connector - AR27.10-P-0500-01A
  • Fasten transmission to assembly stand Support plate for mounting transmission - AR27.10-P-0600-01B
  • Remove/install electrohydraulic controller unit (transmission installed) - AR27.19-P-0200A
    • Notes
    • Insert selector valve into driver of detent plate - AR27.19-P-0200-01A
  • Disassemble and assemble electrohydraulic control unit - AR27.19-P-0220A
  • Replace pilot bushing in the electrohydraulic control unit - AR27.19-P-0230A
  • Remove/install torque converter - AR27.20-P-0500-01B
  • Dismantle and assemble shift plate - AR27.35-P-0350A
  • Assemble/Install transmission housing components - AR27.50-P-0600
    • Screw on and secure twelve-point collared nut and secure - AR27.50-P-0600-04B
    • Install grooved ball bearing in rear transmission housing - AR27.50-P-0600-05A
    • Measure end play between park pawl gear and grooved ball bearing - AR27.50-P-0600-06A
  • Detach/attach transmission housing on torque converter housing. - AR27.50-P-0601A
    • Notes
    • Remove grooved ball bearing in rear of transmission housing - AR27.50-P-0601-01A
  • Removing and installing multiple-disc clutches K1, K2 and K3 - AR27.50-P-0621A
  • Dismantling and assembling oil pump - AR27.50-P-0720-01A
  • Remove/install multi-disk brake B1 and oil pump - AR27.50-P-0721A
  • Inserting and measuring multiple-disc pack B3 - AR27.50-P-0780-11A
  • Removing and installing multi-disk brake B2, disk pack B3 and park pawl gear - AR27.50-P-0781A
  • Dismantling and assembling output shaft with center and rear gear set - AR27.50-P-0810A
    • Notes
    • Checking and adjusting end play between shim and circlip - AR27.50-P-0810-01A
  • Disassembling and assembling rear hollow shaft with rear freewheel - AR27.50-P-0850A
  • Dismantling and assembling multi-disk brake B1 - AR27.50-P-0870A
    • Notes
    • Inserting and measuring multi-disk pack B1 Thickness steel multi-disks B1, K1 and K2 changed - AR27.50-P-0870-01A
    • Inserting and measuring multiple-disc pack B1 - AR27.50-P-0870-01AA
  • Dismantling and assembling multiple-disc brake B2 - AR27.50-P-0880A
    • Notes
    • Assembling piston guide and outer multiple-disc carrier of multiple-disc brake - AR27.50-P-0880-01A
    • Inserting and measuring multiple-disc pack B2 - AR27.50-P-0880-02A
  • Disassemble/assemble clutch K1 - AR27.51-P-0800B
    • Notes
    • Insert and measure multi-disk pack K1 Thickness of steel multi-disks B1, K1 and K2 changed - AR27.51-P-0800-02A
    • Insert and measure multi-disk pack K1 - AR27.51-P-0800-02AA
  • Inserting and measuring multiple-disc pack K2 Thickness of steel discs B1, K1 and K2 revised Additional disc spring in multiple-disc pack K2 - AR27.51-P-0820-02A
  • Dismantling and assembling drive shaft with clutch K2 and front gear set - AR27.51-P-0825A
  • Disassemble and assemble clutch K3. - AR27.51-P-0830A
    • Notes
    • Inserting and measuring multi-disk pack K3 Thickness of friction and steel multi-disks K3 changed - AR27.51-P-0830-01A
    • Inserting and measuring multiple-disc pack K3 - AR27.51-P-0830-01AA
  • Flush out oil cooler lines and oil cooler - AR27.55-P-0001A
  • Flush out automatic transmission and converter - AR27.55-P-0100A
  • Removing and installing ignition lock control cable - AR27.60-P-0122G
  • Removing and installing wire cable / transmission for parking shift lock on transmission - AR27.60-P-0500-05B
  • Remove/install floor selector - AR27.60-P-0900B
  • Removing and installing electronic selector lever module (ESM) - AR27.60-P-0901B
  • Adjust shift lock - AR27.60-P-0910A
  • Disassembling and assembling floor shift - AR27.60-P-0920B
    • Notes
    • Removing and installing selector lever handle - AR27.60-P-0920-01A
  • Adjusting wire cables for parking lock interlock - AR27.60-P-0965B
  • Adjusting shift rod - AR27.60-P-0980B
  • Removing and installing wire cable for parking lock interlock - AR27.60-P-1000B