Transfer Case -- 203 Chassis

• Basic Knowledge
  • Automatically controlled all-wheel drive (4MATIC), function - GF28.00-P-0001P
  • Automatically controlled all-wheel drive (4MATIC), table of contents, function description - GF28.00-P-0999P
  • Drive train, function - GF28.00-P-2000P
  • Overview of system components, automatically controlled all-wheel drive (4MATIC) location/task/design/function - GF28.00-P-9999P
  • Transfer case, design - GF28.10-P-0003-01P
  • Transfer case, function - GF28.10-P-0003-02P
  • Transfer case, location/task/design/function - GF28.10-P-0003P
  • Transfer case oil feed, function - GF28.55-P-3000P
• Testing & Repair
  • Remove/install transfer case - AR28.10-P-0100P
  • Attaching and detaching transfer case on assembly stand; Modifying support plate for transfer case - AR28.10-P-1000-16P
  • Detaching and disassembling transmission cover - AR28.10-P-1000-17P
  • Assembling and attaching transmission cover; Automatic transmission fluids - AR28.10-P-1000-18P
  • Detaching and attaching rear section of transmission housing - AR28.10-P-1000-19P
  • Remove/install intermediate gear, drive shaft of front axle gear and hollow shaft - AR28.10-P-1000-20P
  • Removing and installing radial sealing rings on front section of transmission housing; Automatic transmission fluids (ATF, Specification 236.10) - AR28.10-P-1000-21P
  • Disassembling and assembling output shaft of rear axle drive - AR28.10-P-1000-22P
  • Disassembling and assembling hollow shaft - AR28.10-P-1000-23P
  • Disassembling and assembling intermediate gear - AR28.10-P-1000-24P
  • Disassembling and assembling output shaft of front axle drive - AR28.10-P-1000-25P
  • Check and correct oil level of transfer case - AR28.10-P-1000-26P
  • Disassemble/assemble transfer case - AR28.10-P-1000P
  • Oil change on transfer case - AR28.10-P-2500P
  • Remove front axle output flange - AR28.10-P-4075-01P
  • Remove front axle output flange - AR28.10-P-4075-01PW
  • Install front axle output flange - AR28.10-P-4075-02P
  • Install front axle output flange - AR28.10-P-4075-02PW
  • Remove radial shaft seal - AR28.10-P-4075-03P
  • Install radial shaft seal; Automatic transmission fluids - AR28.10-P-4075-04P
  • Remove/installing radial shaft seal at output flange to front axle - AR28.10-P-4075P
  • Remove rear axle output flange - AR28.10-P-4150-01P
  • Remove rear axle output flange - AR28.10-P-4150-01PW
  • Install rear axle output flange - AR28.10-P-4150-02P
  • Install rear axle output flange - AR28.10-P-4150-02PW
  • Remove radial shaft seal at rear axle output flange - AR28.10-P-4150-03P
  • Install radial shaft seal at rear axle output flange; Automatic transmission fluids - AR28.10-P-4150-04P
  • Remove/install radial shaft sealing ring at output flange to rear axle - AR28.10-P-4150P
  • Remove/install tapered roller bearing outer race - AR28.50-P-1031-02P
• Test & Adjustment Values
  • Test and adjustment values: Passenger cars: Transfer case - BE28.00-Z-9999AZ
  • Transfer case gear set, shafts - BE28.50-P-1000-01B
• Maintenance
  • Transfer case - oil change - AP28.00-P-2801P
• Capacities & Specifications
  • Capacities: Passenger cars: Transfer case - BF28.00-Z-9999AZ
  • Complete transfer case - BF28.10-P-1000-01D
• Torque Specifications
  • Tightening torques: Passenger cars: Transfer case - BA28.00-Z-9999AZ
  • Complete transfer case - BA28.10-P-1000-01C
  • Transfer case gear set, shafts - BA28.50-P-1000-01C