FixVault

Remove/install temperature sensor - AR15.60-P-3000SMG

ENGINES 156 in MODEL 216, 221 

Fig 1: Identifying Coolant Temperature Sensor Components
G07320805Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge All models AH54.00-P-0001-01A
1 Switch ignition off, remove ignition key (transmitter key). IMPORTANT On vehicles with Keyless Go, code 889: Press keyless go start/stop button repeatedly until ignition is switched off. Remove keyless go transmitter card or transmitter key from vehicle and store outside of transmission range (min. 2 m)  
2 Open engine hood    
3 Remove left and right intake air duct    
4 Remove front engine cover NOTES Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.  
5 Detach air hose (3) from air shutoff valves    
6 Unclip air hose (3) and place to one side    
7 Remove poly-V belt (4)    
8 Remove guide pulley (5) from coolant pump TORQUE SPECIFICATION *BA13.25-P-1004-01U 
9 Raise vehicle with vehicle lift   AR00.60-P-1000SX
10 Remove bottom engine compartment paneling Vehicles without code (Z07) Top protection
IMPORTANTInstallation:  Only install lower engine compartment paneling after leak test.
AR61.20-P-1105SX
11 Drain coolant at radiator   AR20.00-P-1142SMG
NOTES Notes on coolant All engines AH20.00-N-2080-01A
    FLUID SPECIFICATION Coolant *BF20.00-P-1001-02U 
12 Unlock and disconnect electrical connector (6) on coolant temperature sensor (B11/4)    
13 Remove coolant temperature sensor (B11/4) from cylinder head IMPORTANTInstallation:  Replace sealing ring.
TORQUE SPECIFICATION
*BA15.60-P-1002-01C 
14 Install in the reverse order    
15 Pour in coolant and bleed cooling system   AR20.00-P-1142SMG
16 Conduct engine test run and check engine for leaks    
TEMPERATURE SENSOR

Number Designation   Engine 156, 159
BA15.60-P-1002-01C Coolant temperature, temperature sensor on cylinder head Nm 21
BELT TENSIONING DEVICE

Number Designation   Engine 156, 159
BA13.25-P-1004-01U Guide pulley to coolant pump housing (between alternator and smooth guide pulley) Nm 20
COOLING SYSTEM

Number Designation     Engine 156 in model 216, 221
BF20.00-P-1001-02U Cooling system Total filling capacity ≈Liters 10
    Antifreeze/water Up to -37°C 50/50
      up to -45°C 55/45
    Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
      Sheet BB00.40-P-0325-00A