Remove/install front roof frame - AR65.20-P-1006CC: Notes
MODEL 204.3
| Removing | |||
| Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A |
| Danger! | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes. | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A |
| Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | |||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove all detachable parts in area to be repaired | ||
| 3 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | Welding protective blanket | |
| 4.1 | Remove center roof paneling | Except code (413) Panoramic glass roof with top sliding roof | AR65.10-P-1000EC |
| 4.2 | Remove panoramic roof frame | With code (413) Panoramic glass roof with top sliding roof | AR77.21-P-0800SX |
| 5 | Separate front roof frame (1) | Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
AR65.20-P-1006-02CC |
| 6 | Prepare front roof frame (1) for installation | Round wire brush | AR65.20-P-1006-04CC |
| Install | |||
| 7 | Install front roof frame (1) | Multifunction device (spot welding) Vice grip pliers (standard) Round wire brush Wet and dry vacuum cleaner White sealing compound, 310 ml, DBL 6069.20 Adhesive kit, body, 2-component adhesive Zinc dust paint suitable for spot welding |
AR65.20-P-1006-05CC BR00.45-Z-1003-01A BR00.45-Z-1092-02A BR00.45-Z-1001-07A |
| 8 | Install center roof paneling | Except code (413) Panoramic glass roof with top sliding roof | AR65.10-P-1000EC |
| 9 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 10 | Clean repair area | Wet and dry vacuum cleaner | |
| 11 | Remove welding protection blankets | On all covered parts remaining in vehicle. | |
| Danger! 12 |
Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. Prime repair area with primer filler |
No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. Use only primer filler approved by Daimle |
AS98.00-Z-0002-01A AH98.00-P-9408-02A |
| 13 | Carry out seam sealing after repairs | Supplement standard seam seal. White sealing compound, 310 ml, DBL 6069.20 Seam sealant, sprayable 310 ml | AR97.10-P-4000CW BR00.45-Z-1003-01A BR00.45-Z-1041-01A |
| Danger! 14 |
Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. Paint repair area adjacent surfaces |
No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A AH98.00-P-9408-02A |
| 15 | Install panoramic roof frame | With code (413) Panoramic glass roof with top sliding roof | AR77.21-P-0800SX |
| Danger 16 |
Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents Apply additional cavity preservation Notes on cavity preservation |
Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. Preservation agent, solvent-free (1 l container) |
AS97.00-Z-0001-01A AR97.20-P-1500CW AH97.20-P-0001-01B BR00.45-Z-1003-05A |
| 17 | Install all detachable body components in area to be repaired. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 000 986 36 71 |
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |