FixVault

Remove/install starter - AR15.30-P-7100FH

ENGINES 276 in MODEL 204, 207 

Shows model 204.057 

Fig 1: Identifying Starter Remove/Install Components - Shows Model 204.057
G09990124Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Detach ground line from battery Model 204 AR54.10-P-0003CW
Model 207 AR54.10-P-0003EW
NOTES Notes on battery AH54.10-P-0001-01A
2 Remove front engine cover Vehicles without 4MATIC  
3 Remove air filter housing Vehicles without 4MATIC  
TORQUE SPECIFICATION *BA09.10-P-1001-01M 
TORQUE SPECIFICATION *BA09.10-P-1002-01M 
4 Remove shield (3) on exhaust manifold Vehicles without 4MATIC  
5 Remove engine compartment paneling Model 204, 207 except model 204.9 AR61.20-P-1105EW
Model 204.9 AR61.20-P-1105CY
6 Unplug electrical connector on solenoid valve for speed-sensitive power steering Vehicles with 4MATIC  
7 Remove steering coupling Model 204, 207 with 4MATIC AR46.10-P-8000CW
8 Remove heat shield over engine mount on LH engine support Model 204, 207 with 4MATIC AR22.10-P-1260FHB
9 Remove shield (5) on starter (M1)    
10 Detach contact protection on circuit 30 and remove electrical line (4) for circuit 30 on starter (M1) TORQUE SPECIFICATION *BA15.30-P-1001-01J 
11 Unclip electrical lines (7) on starter (M1) INSTALLATION IMPORTANT Ensure correct seating of clip (6).  
12 Remove screw/bolts for starter (M1) TORQUE SPECIFICATION *BA15.30-P-1003-01J 
13 Remove starter (M1) from mount in the cylinder crankcase    
14 Unclip electrical line (8) for circuit 50 on cylinder crankcase Vehicles without 4MATIC
INSTALLATION IMPORTANT Ensure correct seating for clip (9).
 
15 Disconnect electrical line (8) for circuit 50 at starter (M1) TORQUE SPECIFICATION *BA15.30-P-1002-01J 
16 Remove starter (M1) from below    
INSPECT Checking     
17 Check ring gear at the drive plate for wear and damage When replacing the starter (M1)
IMPORTANT Rotate engine at center bolt of crankshaft in the direction of rotation.
 
SPECIAL TOOL Figure
18 Install in the reverse order    
STARTER

Number Designation Engine 276
BA15.30-P-1001-01J Nut, connection for circuit 30 Nm 15
BA15.30-P-1002-01J Nut, connection for circuit 50 Nm 6
BA15.30-P-1003-01J Screw/bolt connecting starter to crankcase Nm 40
AIR FILTER

Number Designation Engine 276
BA09.10-P-1001-01M Screw/bolt, air filter to cylinder head cover Nm 9
BA09.10-P-1002-01M Screw/bolt, air filter to air intake pipe support brace Nm 9
Fig 2: Identifying Wrench Socket (001 589 65 09 00)
G09990125Courtesy of MERCEDES-BENZ USA