Remove/install windshield - AR67.10-P-1000P: Notes

MODEL 117, 156, 169, 171, 176, 203, 207, 209, 211, 212.1/2, 218, 230.4, 240, 242, 245.2, 246 

MODEL 212.0 without CODE Z04 (Light armoring) 

Shown on Model 203.0 

	Removing
	Risk of injury  caused by moving parts that can pinch, crush or, in extreme cases even sever extremities when caught in windshield wiper mechanism.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Notes on removing and installing windshield		AH67.10-P-1000-01P
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
	Repair kit		*BR00.45-Z-1135-02A
		Adapter	Fig 3
2	Open side window in driver door.	The side window of the driver door should remain open during the curing time. Otherwise, the windshield (1) can be pressed toward outside by the air when the doors are closed.
3	Remove detachable parts in area of windshield (1)		AR67.10-P-1050R
4	Cover dashboard
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
5	Cut windshield out with window removal tool		AR67.10-P-1000-11SX
	Install
6	Prepare body flange for installation of window		AR67.10-P-1501-01P
		General notes about painting the body flange in the glazing area	AH98.00-P-9408-06A
	Repair kit, glazing, installing window, 2-component adhesive		*BR00.45-Z-1015-02A
	Repair kit, installing windshields, 1-compondnt adhesive		*BR00.45-Z-1135-02A
	Primer stick		*BR00.45-Z-1012-07A
	Hepox 2K EP primer filler 4017 (Spray Max)		*BR00.45-Z-1050-07A
7	Transfer detachable parts on windshield (1)	When installing new windshield (1)
8	Prepare windshield (1) for installation	AR67.10-P-1000-03P
	Repair kit, glazing, installing window, 2-component adhesive		*BR00.45-Z-1015-02A
	Repair kit, installing windshields, 1-compondnt adhesive		*BR00.45-Z-1135-02A
10	Replace rubber window spacers		AR67.10-P-1000-02R
	11	Align windshield in body opening	AR67.10-P-1000-04G
	Aid of helper required. Observe distance and gap dimension.		*BE67.10-P-1001-01A
	Feeler gauge		Fig 2
12	Remove protective foil from rubber window spacers
13	Apply adhesive material	Height of glue bead approx. 13 mm.	AR67.10-P-1000-08P
	Repair kit, glazing, installing window, 2-component adhesive		*BR00.45-Z-1015-02A
	Repair kit, installing windshields, 1-compondnt adhesive		*BR00.45-Z-1135-02A
		Adapter	Fig 3
14	Install windshield (1)	The curing time is approx. 1 hour from the time the windshield (1) is installed.	AR67.10-P-1503-01P
15	Install detachable parts in area of windshield (1)		AR67.10-P-1050R
16	Install dashboard cover
17	Check all electrical components in area repaired for proper function
18	Close side window in driver door
19	Clean windshield (1) and vehicle interior

Number	Designation	Order number
BR00.45-Z-1006-10A	Base, rear-end door window 14 X 8 X 5 mm	A 210 671 03 97
BR00.45-Z-1007-10A	Base, rear window at sidewall 20 X 6.5 X 5 mm	A 240 671 00 97
BR00.45-Z-1008-10A	Spacer	A 356 693 00 44
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1015-02A	Repair kit, glazing, installing window, 2-component adhesive	A 220 670 00 93
BR00.45-Z-1028-024	Cleaner from package	Adolf Wurth GmbH & Co. KG Reinhold-Wurth-Str. 12-17 74653 Kunzelsau-Gaisbach Germany Tel. +49 7940 15-0 Fax +49 7940 15-1000 www.wuerth.de
BR00.45-Z-1050-07A	Hepox 2K EP primer filler 4017 (Spray Max)	Spies Hecker GmbH Fritz-Hecker-Str, 47-107 50968 Cologne Germany Tel. +49 221 370606 Fax +49 221 3706410 www.spieshecker.com
BR00.45-Z-1135-02A	Repair kit, installing windshields, 1-component adhesive	A 221 670 81 01

Number	Designation
WH58.30-Z-1048-13A	STAR DIAGNOSIS system, Compact Passenger Car	6511 1801 00
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multi-cutter