Complete Engine - 230 Chassis

• General Information
  • General information on inspecting cylinder walls - AH01.00-P-0300
    • General information on inspecting cylinder walls - AH01.00-P-0300-01A (SL500, SL55 AMG)
    • General information on inspecting cylinder walls - AH01.00-P-0300-01AMG (SL63 AMG)
  • Information on cylinder head - AH01.30-P-1000
    • Notes on the application of sealing compound to the cylinder head cover - AH01.30-P-1000-08SX
    • Information for assigning the cylinder head gaskets - AH01.30-P-1000-06V (SL500, SL55 AMG)
    • Notes on application of sealant to cylinder head gasket - AH01.30-P-1000-04V (SL55 AMG)
    • Information on cylinder head contact surface - AH01.30-P-1000-05A (SL500, SL55 AMG)
    • Notes on sealant path for front cover to cylinder head - AH01.30-P-1000-02V (SL550)
    • Information on applying sealant to cylinder head gasket - AH01.30-P-1000-04RX (SL550)
    • Notes on application of sealant to front cover at cylinder head - AH01.30-P-1000-02C (SL600, SL65 AMG)
    • Notes on application of sealing compound to front cover at cylinder head - AH01.30-P-1000-02D (SL600, SL65 AMG)
  • Notes on application of sealant - AH01.40-P-1000
    • Notes on application of sealant to timing case cover - AH01.40-P-1000-01VA
    • Information on application of sealant to crankcase bottom section - AH01.40-P-1000-03A
    • Information on application of sealant to end cover of crankcase - AH01.40-P-1000-04A
    • Notes on application of sealant timing case cover - AH01.40-P-1000-01B (SL500, SL55 AMG)
    • Notes application of sealant to end cover with radial shaft seal - AH01.40-P-1000-06A (SL500, SL55 AMG)
    • Notes on application of sealant to timing case cover - AH01.40-P-1000-01AMG (SL63 AMG)
    • Information on application of sealant to crankcase bottom section - AH01.40-P-1000-03AMG (SL63 AMG)
    • Information on application of sealant to timing case cover - AH01.40-P-1000-01C (SL600, SL65 AMG)
  • Notes on application of sealant to oil pan - AH01.45-P-0001
    • Notes on application of sealant to oil pan - AH01.45-P-0001-01A
    • Notes on application of sealant to oil pan - AH01.45-P-0001-01R
    • Notes on application of sealant to oil pan - AH01.45-P-0001-01SX
    • Notes on application of sealant to oil pan - AH01.45-P-0001-01RMG (SL63 AMG)
• Testing & Repair
  • Inspecting cylinders with light probe - AR01.00-P-0200
    • Inspecting cylinders with light probe - AR01.00-P-0200AU (SL500, SL55 AMG, SL600, SL65 AMG)
    • Inspect cylinders with light probe - AR01.00-P-0200RX (SL550)
      • Notes
      • General information on inspecting cylinder walls - AH01.00-P-0300-01VA
    • Inspecting cylinders with light probe - AR01.00-P-0200RMG (SL63 AMG)
  • Test the compression pressure - AR01.00-P-1200
    • Testing compression pressure (air filter positioned on engine side) - AR01.00-P-1200V (SL500, SL55 AMG)
    • Testing compression pressure (air filter positioned at vehicle side) - AR01.00-P-1200B (SL500, SL55 AMG)
    • Test compression pressure - AR01.00-P-1200RX (SL550, SL63 AMG)
      • Notes
      • Connect compression tester - AR01.10-P-0010-01R
    • Test the compression pressure - AR01.00-P-1200L (SL600, SL65 AMG)
  • Inspect cylinders for leaks - AR01.00-P-1300
    • Inspect cylinders for leaks - AR01.00-P-1300HV (SL500, SL55 AMG)
      • Notes
      • Firing order - AR01.00-P-1300-03HA
    • Inspect cylinders for leaks - AR01.00-P-1300RX (SL550)
      • Notes
      • Connect cylinder leakage testing unit - AR01.00-P-1300-01VA
    • Inspect cylinders for leaks - AR01.00-P-1300RMG (SL63 AMG)
      • Notes
      • Firing order - AR01.00-P-1300-03SLR
    • Inspect cylinders for leaks - AR01.00-P-1300LA (SL600, SL65 AMG)
  • Cranking engine with starter - AR01.10-P-0110
    • Cranking engine with starter. - AR01.10-P-0110V (SL500, SL55 AMG, SL600, SL65 AMG)
    • Crank engine with starter - AR01.10-P-0110RX (SL550)
  • Remove/install engine - AR01.10-P-2400
    • Remove/install engine - AR01.10-P-2400R (SL55 AMG)
    • Remove/install engine - AR01.10-P-2400RVK (SL55 AMG)
    • Remove/install engine - AR01.10-P-2400RMG (SL63 AMG)
      • Notes
      • Notes on bolted connections with self tapping screws - AH00.00-P-0007-01SF
  • Disconnect/connect engine wiring harness - AR01.00-P-2410
    • Disconnect, connect engine wiring harness - AR01.00-P-2410R (SL500, SL55 AMG, SL600, SL65 AMG)
    • Disconnect/connect engine wiring harness - AR01.00-P-2410RX (SL550)
    • Disconnect, connect engine wiring harness - AR01.00-P-2410RMG (SL63 AMG)
  • Remove/install engine cover - AR01.10-P-2405
    • Remove/install engine cover - AR01.10-P-2405LA (SL600)
    • Remove/install engine cover - AR01.10-P-2405IM (SL65 AMG)
  • Remove/install engine with front axle carrier - AR01.10-P-2500
    • Remove/install engine with front axle carrier - AR01.10-P-2500RX (SL550)
    • Remove/install engine with front axle carrier - AR01.10-P-2500RC (SL600, SL65 AMG)
      • Notes
      • Position portable lifting platform - AR01.10-P-2500-01A
  • Remove, install engine from/onto front axle carrier - AR01.10-P-2510RX (SL550, SL600, SL65 AMG)
  • Remove/install centrifuge - AR01.20-P-2100
    • Remove/install centrifuge - AR01.20-P-2100RX (SL550)
    • Remove/install the centrifuge - AR01.20-P-2100RMG (SL63 AMG)
  • Remove/install cylinder head cover - AR01.20-P-5014
    • Remove/install cylinder head cover (air filter positioned at vehicle side) - AR01.20-P-5014B (SL500, SL55 AMG)
      • Notes
      • Ensure gasket of cylinder head cover is correctly installed - AR01.20-P-5014-01B
    • Remove/install cylinder head cover (air filter positioned on engine side) - AR01.20-P-5014BV (SL500, SL55 AMG)
    • Remove/install right cylinder head cover - AR01.20-P-5014RY (SL550)
      • Notes
      • Remove sealant - AR01.00-P-0050-01A
    • Remove/install left cylinder head cover - AR01.20-P-5014RX (SL550)
      • Notes
      • Bolt tightening procedure for cylinder head cover - AR01.20-P-5014-03SX
    • Remove, install cylinder head cover - AR01.20-P-5014RMG (SL63 AMG)
      • Notes
      • Bolt tightening diagram for cylinder head cover - AR01.20-P-5014-03AMG
    • Remove/install cylinder head cover - AR01.20-P-5014H (SL600, SL65 AMG)
      • Notes
      • Ensure cylinder head cover gasket is correctly installed. - AR01.20-P-5014-01H
  • Remove/install oil separator - AR01.20-P-9750RX (SL550)
  • Repairing spark plug thread - AR01.30-P-5440BV (SL500, SL55 AMG)
    • Notes
    • Tap thread in spark plug hole and screw in threaded insert - AR01.30-P-5440-01B
    • Caulk threaded insert - AR01.30-P-5440-02B
  • Remove/install front cover on cylinder head - AR01.30-P-5700
    • Remove/install front cover on right cylinder head - AR01.30-P-5700RY (SL550)
    • Remove/install front cover on left cylinder head - AR01.30-P-5700RX (SL550)
    • Remove/install front cover on cylinder head (left cover) - AR01.30-P-5700ML (SL600, SL65 AMG)
    • Remove/install front cover on cylinder head (right cover) - AR01.30-P-5700MR (SL600, SL65 AMG)
  • Remove/install cylinder head - AR01.30-P-5800
    • Remove/install cylinder head - AR01.30-P-5800BA (SL500, SL55 AMG)
      • Notes
      • Checking cylinder head bolts - AR01.30-P-5800-03B
      • Tightening instructions for cylinder head bolts - AR01.30-P-5800-07B
      • Slackening diagram for cylinder head bolts - AR01.30-P-5800-09B
    • Remove/install right cylinder head - AR01.30-P-5800RY (SL550)
    • Remove/install left cylinder head - AR01.30-P-5800RX (SL550)
      • Notes
      • Checking cylinder head bolts - AR01.30-P-5800-03VA
      • Pull out guide rail pins at cylinder head - AR01.30-P-5800-04V
      • Tightening specifications for cylinder head bolts - AR01.30-P-5800-07SX
    • Remove/install cylinder head - AR01.30-P-5800RMG (SL63 AMG)
      • Notes
      • Checking cylinder head bolt - AR01.30-P-5800-03AMG
      • Pull out guide rail pins at cylinder head - AR01.30-P-5800-04AMG
      • Tightening instructions for cylinder head bolts - AR01.30-P-5800-07AMG
    • Remove/install cylinder head - AR01.30-P-5800M (SL600, SL65 AMG)
      • Notes
      • Checking cylinder head bolts - AR01.30-P-5800-03M
      • Tightening specification for cylinder head bolts - AR01.30-P-5800-07M
      • Slackening diagram for cylinder head bolts - AR01.30-P-5800-09M
  • Remove/install lower crankcase section at removed engine - AR01.40-P-3200AMG (SL63 AMG)
    • Notes
    • Tightening pattern for crankcase bottom section - AR03.20-P-4351-05AMG
    • Remove sealant - AR01.00-P-0050-01A
  • Remove/install timing case cover - AR01.40-P-8000
    • Remove/install timing case cover - AR01.40-P-8000B (SL500, SL55 AMG)
      • Notes
      • Screw diagram for timing case cover - AR01.40-P-8000-01B
      • Bolt diagram for timing case cover - AR01.40-P-8000-01RVK
    • Remove/install timing case cover - AR01.40-P-8000RX (SL550)
      • Notes
      • Bolt diagram for timing case cover - AR01.40-P-8000-01VA
    • Remove/install timing case cover - AR01.40-P-8000AMG (SL63 AMG)
      • Notes
      • Bolt diagram for timing case cover - AR01.40-P-8000-01AMG
    • Remove/install timing case cover - AR01.40-P-8000M (SL600, SL65 AMG)
      • Notes
      • Bolt diagram of timing case cover - AR01.40-P-8000-01L
      • Bolt diagram of timing case cover - AR01.40-P-8000-01LA
  • Replace crankcase - AR01.40-8400AMG (SL63 AMG)
    • Notes
    • Notes on self-locking nuts and screw/bolts - AH00.00-N-0001-01A
    • Bolt diagram for timing case cover - AR01.40-P-8000-01AMG
  • Remove/install the end cover - AR01.40-P-8913
    • Remove/install the end cover - AR01.40-P-8913B (SL500, SL55 AMG)
    • Remove/install end cover - AR01.40-P-8913R (SL600, SL65 AMG)
  • Measuring, boring and honing cylinder bores - AR01.40-P-9201AA (SL500, SL55 AMG)
    • Notes
    • Chamfer cylinder bores - AR01.40-P-9201-01A
  • Measure cylinder bores - AR01.40-P-9202AV (SL500, SL55 AMG)
  • Remove/install oil pan - AR01.45-P-7500
    • Remove/install oil pan - AR01.45-P-7500RX (SL550)
      • Notes
      • Bolt plan for oil pan - AR01.45-P-7500-06SX
    • Remove/install oil pan - AR01.45-P-7500R (SL55 AMG)
      • Notes
      • Oil pan bolt diagram - AR01.45-P-7500-06F
    • Remove/install oil pan - AR01.45-P-7500RMG (SL63 AMG)
    • Remove/install oil pan - AR01.45-P-7500RA (SL600, SL65 AMG)
  • Remove/install bottom part of oil pan - AR01.45-P-7555
    • Remove/install bottom part of oil pan - AR01.45-P-7555RX (SL550)
    • Remove/install oil pan bottom section - AR01.45-P-7555R (SL55 AMG)
    • Remove/install bottom part of oil pan - AR01.45-P-7555RMG (SL63 AMG)
    • Remove/install bottom part of oil pan - AR01.45-P-7555L (SL600, SL65 AMG)
• Test & Adjustment Values
  • Compression pressure/cylinder leaktightness - BE01.00-P-1000
    • Compression pressure - BE01.00-P-1000-01D
    • Cylinder leaktightness - BE01.00-P-1000-02Z
  • Test and adjustment values: Passenger cars: Complete engine, crankcase ventilation, cylinder head, crankcase - BE01.00-Z-9999AZ
  • Cylinder head/cylinder head bolts - BE01.30-P-1000
    • Check values of cylinder head - BE01.30-P-1000-02D
    • Cylinder head/cylinder head bolts - BE01.30-P-1000-04B
  • Check values of crankcase/cylinder bore - BE01.40-P-1000
    • Check values for cylinder bore - BE01.40-P-1000-01F
    • Check values of crankcase - BE01.40-P-1000-02E
    • Inspection data of crankcase - BE01.40-P-1000-02G
• Component Modifications
  • Rear suspension eyes of engine strengthened - BT01.00-P-0001-01A
  • Measure concerning oil drain screw - BT01.45-P-7500-01R
• Torque Specifications
  • Tightening torques: Passenger cars: Complete engine, crankcase ventilation, cylinder head, crankcase - BA01.00-Z-9999AZ
  • Crankcase ventilation, cylinder head cover - BA01.20-P-1000-01E
  • Cylinder head - BA01.30-P-1000
    • Cylinder head - BA01.30-P-1000-01D
    • Cylinder head - BA01.30-P-1000-01G
  • Crankcase, timing case cover, end cover - BA01.40-P-1000
    • Crankcase, timing case cover, end cover - BA01.40-P-1000-01C
    • Crankcase, timing case cover, end cover - BA01.40-P-1000-01I
  • Oil pan - BA01.45-P-1000-01B