FixVault

Remove/install alternator - AR15.40-P-5032MR

ENGINE 274 in MODEL 172, 204 

ENGINE 274 in MODEL 212 except code 924 (Bivalent natural gas drive) 

ENGINE 274 in MODEL 218 

MODIFICATION NOTES

20.1.15 Observe tightening procedure for alternator, added Operation step 12  

Shown on model 204.331 

Fig 1: Identifying Alternator Remove/Install Components - Shown On Model 204.331
G10247867Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Detach battery ground line Engine 274 in model 172 AR54.10-P-0003W
Engine 274 in model 212
except code 924 (Bivalent natural gas drive)
Engine 274 in model 218
AR54.10-P-0003EW
Engine 274 in model 204 AR54.10-P-0003CW
2 Remove air filter housing Engine 274 in model 172 AR09.10-P-1150MRE
Engine 274 in model 212
except code 924 (Bivalent natural gas drive)
Engine 274 in model 218
AR09.10-P-1150MRS
Engine 274 in model 204 AR09.10-P-1150MR
3 Remove throttle valve actuator (M166) Engine 274 in model 212
except code 924 (Bivalent natural gas drive)
Engine 274 in model 218
AR07.61-P-1401MRS
Engine 274 in model 172, 204 AR07.61-P-1401MR
4 Detach charge air hose on the left at connection fitting (1)    
5 Disconnect electrical connection at pressure sensor upstream of throttle valve (B28/6)    
6 Disconnect electrical connection on charge air temperature sensor upstream of throttle valve (B17/12)    
7 Unclip electrical line on connection fitting (1) and remove connection fitting (1)    
8 Remove poly-V belt Engine 274 in model 212
except code 924 (Bivalent natural gas drive)
Engine 274 in model 218
AR13.20-P-0001MRS
Engine 274 in model 172, 204 AR13.20-P-0001MR
9 Disconnect electrical connection at alternator (G2)    
10 Detach contact protection at alternator (G2)    
11 Detach electrical line B+ (4) at alternator (G2) TORQUE SPECIFICATION Nut, circuit B+ to alternator *BA15.40-P-1002-01F 
12 Remove screw/bolts (2) and take out alternator (G2) Alternator tightening procedure
INSTALLATION IMPORTANT Observe alternator tightening procedure (G2).
AR15.40-P-5032-03MR
TORQUE SPECIFICATION Bolt, alternator to timing case *BA15.40-P-1001-01F 
13 Modify guide pulley (3) When replacing the alternator belt pulley (G2)  
Engine 274 in model 212
except code 924 (Bivalent natural gas drive)
Engine 274 in model 218
AR13.20-P-0001MRS
Engine 274 in model 172, 204 AR13.20-P-0001MR
14 Install in the reverse order    
ALTERNATOR

Number Designation Engine 274
BA15.40-P-1001-01F Bolt, alternator to timing case Nm 20
ALTERNATOR

Number Designation Engine 274
BA15.40-P-1002-01F Nut, circuit B+ to alternator Nm 15