FixVault

Remove/install ignition coils - AR15.12-P-2003FH

ENGINE 276 in MODEL 204 

ENGINE 276, 278 in MODEL 207 

Shown on model 204.057 

Fig 1: Identifying Ignition Coils Remove/Install Components - Shown On Engine 204.057
G09990117Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by contact with parts conducting high voltages. Do not touch parts which conduct high voltages. Persons who have electronic implants (e.g. cardiac pacemakers) may not perform any work on the ignition system. AS15.10-Z-0001-01A
NOTES Notes on avoiding damage to ignition system   AH15.10-P-0002-01V
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and remove transmitter keys    
2.1 Remove intake manifold ENGINE 276.9 in MODEL 204
ENGINE 276.9 in MODEL 207
 
AR09.20-P-1961FH
2.2 Remove upper engine covers ENGINE 276.8, 278 in MODEL 207  
2.3 Detach vacuum reservoir from bracket for ME-SFI [ME] control unit ENGINE 276.9 in MODEL 204.9  
3.1 Remove both air filter housings ENGINE 276.8, 278 in MODEL 207  
ENGINE 276.8 in MODEL 207 AR09.10-P-1150ELS
3.2 Remove air filter housing (2) ENGINE 276.9 in MODEL 204, 207  
TORQUE SPECIFICATION Bolt, air filter to cylinder head cover *BA09.10-P-1001-01M 
TORQUE SPECIFICATION Bolt, air filter to air intake pipe support brace *BA09.10-P-1002-01M 
4 Remove insulation at both rails    
5 Detach electrical connections (4) from ignition coils (T1/1 to T1/6 or T1/1 to T1/8)    
6 Remove screw/bolts (5) of ignition coils (T1/1 to T1/6 and T1/1 to T1/8) TORQUE SPECIFICATION Screw/bolt, ignition coil to cylinder head cover *BA15.10-P-1001-04A 
7 Pull off ignition coils (T1/1 to T1/6 and T1/1 to T1/8) with spark plug connectors (a) upwards and out IMPORTANT The ignition coils (T1/1 to T1/6 or T1/1 to T1/8) and the spark plug connector (a) create a unit and can therefore only be removed and replaced together.  
INSPECT Check     
8 Check ignition coils (T1/1 to T1/6 or T1/1 to T1/8) and spark plug connectors (a) If damage is present:

Check respective ignition coils (T1/1 to T1/6 or T1/1 to T1/8) and spark plug connectors (a)
 
9 Install in the reverse order    
10 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS AD00.00-P-2000-04A
AIR FILTER

Number Designation ENGINE 276.9
BA09.10-P-1001-01M Bolt, air filter to cylinder head cover Nm 9
AIR FILTER

Number Designation ENGINE 276.9
BA09.10-P-1002-01M Bolt, air filter to air intake pipe support brace Nm 9
IGNITION COIL

Number Designation ENGINE 276 ENGINE 278
BA15.10-P-1001-04A Screw/bolt, ignition coil to cylinder head cover Nm 9 9