FixVault

Remove/install starter - AR15.30-P-7100MUD

MODEL 463 with ENGINE 279 

Fig 1: Starter Remove/Install Components
G10780049Courtesy of MERCEDES-BENZ USA

Shown: left engine mount at the front 

Fig 2: Starter Remove/Install Components - Shown On Left Engine Mount At Front
G10780050DANGERNOTESREMOVINGINSTALLINGTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONREFER TO SPECIAL TOOLSNOTESIMPORTANTIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Detach ground line from battery   AR54.10-P-0003GW
2 Remove air-water duct   AR83.10-P-9998GW
3 Remove the screw/bolts of the rear engine mount TORQUE SPECIFICATION Screw/bolt, rear engine mount to engine mount carrier *BA22.10-P-1006-01X 
4 Remove screws/bolts (8) of left and right engine mount TORQUE SPECIFICATION Screw/bolt, front engine mount and bracket to frame *BA22.10-P-1003-01X 
5 Unscrew nut (9) and unfasten left and right single pipe engine vibration damper TORQUE SPECIFICATION Nut, single-tube engine vibration damper to frame/engine support *BA22.10-P-1004-01X 
6 Unscrew upper nut from right engine mount TORQUE SPECIFICATION Nut, front engine mount to engine support *BA22.10-P-1001-01X 
7 Hook load tilter into engine lifting eyes    
REFER TO SPECIAL TOOLS 000 588 00 62 00 Load tilter   WS01.00-P-0102B
8 Lift engine NOTES
When raising and lowering the engine, ensure that no lines are overstretched and that the engine and its detachable parts do not touch the body.
Otherwise damage will occur.
IMPORTANT Ensure that engine does not touch any body parts or components and that no lines are pinched.
 
9 Push right engine mount to the front    
10 Remove nuts (2) and screw/bolts (3) and remove heat shield (1) IMPORTANT Turn the heat shield (1) to remove it.  
TORQUE SPECIFICATION Bolt, starter to crankcase *BA15.30-P-1003-01J 
TORQUE SPECIFICATION Bolt, heat shield to transmission housing *BA27.40-P-1003-01E 
11 Unscrew screws/bolts (5) and remove bracket (4) TORQUE SPECIFICATION Bolt, starter to crankcase *BA15.30-P-1003-01J 
12 Remove strut to ATL TORQUE SPECIFICATION Bolt, support for turbocharger to turbocharger *BA09.40-P-1008-01V 
13 Detach contact protection (6) and detach electrical line circuit 30 (7) TORQUE SPECIFICATION Nut, connection for terminal designation 30 *BA15.30-P-1001-01J 
14 Detach electrical line circuit 50 TORQUE SPECIFICATION Nut, connection for terminal designation 50 *BA15.30-P-1002-01J 
15 Remove starter (M1) from below    
16 Check ring gear at the drive plate for wear and damage When replacing the starter (M1).
IMPORTANT Rotate engine at center Bolt, crankshaft in the direction of engine rotation.
If worn or damaged

Replace drive plate.
 
  AR03.30-P-8001MUB
17 Install in the reverse order    
EXHAUST GAS TURBOCHARGER

Number Designation Engine 279
BA09.40-P-1008-01V Bolt, support for turbocharger to turbocharger Nm 30
STARTER

Number Designation Engine 279
BA15.30-P-1001-01J Nut, connection for terminal designation 30 Nm 15
STARTER

Number Designation Engine 279
BA15.30-P-1002-01J Nut, connection for terminal designation 50 Nm 6
STARTER

Number Designation Engine 279
BA15.30-P-1003-01J Bolt, starter to crankcase Nm 40
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 176, 279 in model 463
BA22.10-P-1001-01X Nut, front engine mount to engine support M12 Nm 107
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 176, 279 in model 463
BA22.10-P-1003-01X Screw/bolt, front engine mount and bracket to frame M10 Nm 70
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 176, 279 in model 463
BA22.10-P-1004-01X Nut, single-tube engine vibration damper to frame/engine support M6 Nm 5
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 176, 279 in model 463
BA22.10-P-1006-01X Screw/bolt, rear engine mount to engine mount carrier M8 Nm 28
HOUSING

Number Designation Transmission 722.9 in model 463
BA27.40-P-1003-01E Bolt, heat shield to transmission housing Nm 9