Remove/install windshield - AR67.10-P-1000RT

MODEL 164, 251 

MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version) 

Illustrated on model 251 

Fig 1: Identifying Windshield Remove/Install Components - Illustrated On Model 251

	Remove
	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
1	Determine distance between top edge of windshield and front edge of roof and note	If old windshield (3) is still present on vehicle. These dimensions are required for installation.
		Feeler gauge	Figure
2.1	2KPrepare 2-component adhesive cartridge	When using 2-component repair kit2K
			AR67.10-P-1000-07R
		Repair kit, glazing, installing window, 2-component adhesive Cartridge gun, electric, and preheater gotis://K_67.0_02.  0	*BR00.45-Z-1015-02A
2.2	1KPrepare 1-component adhesive cartridge	1KWhen using 1-component repair kit for installing window without booster
			AR67.10-P-1000-12SX
		Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater gotis://K_67.0_02.  0	*BR00.45-Z-1135-02A
		Adapter	Figure
3	Remove water deflector on left and right	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version) MODEL 251	AR88.85-P-2100RT
4	Open driver door window	Open driver door window until adhesive has cured (hardening time). This prevents the windshield (3) from being pressed outwards by the sudden air pressure when the doors are closed.
5	Remove paneling from left and right A-pillars	MODEL 164	AR68.30-P-4050GZA
		MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR68.30-P-4050WX
		MODEL 251	AR68.30-P-4050RT
6	Remove inside rearview mirror	MODEL 164	AR68.40-P-0001GZ
		MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR68.40-P-0001GQ
		MODEL 251	AR68.40-P-0001RT
7	Remove rain/light sensor	MODEL 251	AR82.30-P-7800RT
		MODEL 166.0 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR82.30-P-7800CW
		MODEL 164.1 with CODE 345 (rain sensor) MODEL 164.8	AR82.30-P-7800GZ
8	Remove water drain above windshield wiper mechanism	MODEL 164	AR83.25-P-1406GZ
		MODEL 251	AR83.25-P-1406RT
9	Remove air-water duct	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR83.25-P-1402GQ
10	Cover vehicle interior in repair area	Use suitable cover material. Prevents soiling in vehicle interior by adhesive bead residues, dust as well as fresh adhesive.
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
11	Cut out windshield (3) with roll out 2004 window removal tool (1)		AR67.10-P-1000-11SX
		Glass removal gotis://K_67.0_01.  0
12	Remove windshield (3) from body with cup suction tools	Aid of helper required. Cup suction tool/suspension equipment (for window removal/installation) gotis://K_67.0_03.  0
	Install
13	Prepare body flange for installation of window		AR67.10-P-1501-01RT
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Prevents adhesion problems when installing window.
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
		Repair kit, glazing, installing window, 2-component adhesive	*BR00.45-Z-1015-02A
		Primer stick Wet and dry vacuum cleaner gotis://P_00.12_06.  0	*BR00.45-Z-1012-07A
14	Align windshield (3) in body opening	If old windshield (3) is no longer present on vehicle. Position and center windshield (3) in body opening with aid of helper, so that distance between top edge of windshield and front edge of roof can be determined and noted. Install adhesive strips as centering aid, cut adhesive strips along top edge of windshield and remove windshield (3). Cup suction tool/suspension equipment (for window removal/installation) gotis://K_67.0_03.  0
		Feeler gauge	Figure
15	Prepare windshield (3) for installation		AR67.10-P-1501-02RT
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Prevents adhesion problems when installing window. Replace rubber window spacers.
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Repair kit, glazing, installing window, 2-component adhesive Cup suction tool/suspension equipment (for window removal/installation) gotis://K_67.0_03.  0	*BR00.45-Z-1015-02A
16	Apply adhesive material		AR67.10-P-1000-08SX
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface.
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Repair kit, glazing, installing window, 2-component adhesive Cartridge gun, electric, and preheater gotis://K_67.0_02.  0	*BR00.45-Z-1015-02A
		Adapter	Figure
17	Install windshield (3)		AR67.10-P-1503-01RT
		Install windshield (3) within 5 minutes after applying adhesive material on body side to adhesive bead. Otherwise adhesive force of adhesive starts to decrease. The hood must be closed. Cup suction tool/suspension equipment (for window removal/installation) gotis://K_67.0_03.  0
18	Allow adhesive to dry	After installing windshield (3) do not move vehicle until adhesive has dried. Observe the drying time specified by the adhesive manufacturer. This ensures sufficient strength of the adhesive. After installing the windshield (3) if possible do not open or close the doors while the adhesive is curing. Momentary pressure in the vehicle interior can lift the windshield (3) or have a negative effect on the adhesive bond (if one of the door windows has not been opened previously.
19	Remove fabric adhesive tape, covering material and masking tape from vehicle	Clean repair area if necessary.
20	Install water drain above windshield wiper mechanism	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR83.25-P-1406GZ
		MODEL 251	AR83.25-P-1406RT
21	Install air/water duct	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR83.25-P-1402GQ
22	Install rain/light sensor	MODEL 164.1 with CODE 345 (rain sensor) MODEL 164.8	AR82.30-P-7800GZ
		MODEL 166.0 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR82.30-P-7800CW
		MODEL 251 Install rain/light sensor only when adhesive is completely dry.	AR82.30-P-7800RT
23	Install inside rearview mirror	MODEL 164	AR68.40-P-0001GZ
		MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR68.40-P-0001GQ
		MODEL 251 Install inside rearview mirror only after adhesive has dried completely.	AR68.40-P-0001RT
24	Install cover on left and right A-pillars	MODEL 164	AR68.30-P-4050GZA
		MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version)	AR68.30-P-4050WX
		MODEL 251 Install paneling at A-pillar on both side of vehicle only when adhesive is completely dry.	AR68.30-P-4050RT
25	Install water deflector on left and right	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05 (B5 armoring on special protection version) MODEL 251	AR88.85-P-2100RT
26	Check all electrical consumers in area repaired for proper function

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Fig 3: Identifying Adapter (000 589 86 63 00)