FixVault

Remove/install starter - AR15.30-P-7100GQ

ENGINE 276 in MODEL 166 

Fig 1: Identifying Starter Remove/Install Components
G09981906Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Detach ground line from battery   AR54.10-P-0003GZ
NOTES Notes on battery   AH54.10-P-0001-01A
2.1 Remove front engine cover ENGINE 276.9 in MODEL 166  
2.2 Remove engine cover ENGINE 276.8 in MODEL 166  
3.1 Remove air filter housing ENGINE 276.9 in MODEL 166  
TORQUE SPECIFICATION Bolt, air filter to cylinder head cover *BA09.10-P-1001-01M 
TORQUE SPECIFICATION Bolt, air filter to air intake pipe support brace *BA09.10-P-1002-01M 
3.2 Remove right air filter housing ENGINE 276.8 in MODEL 166  
AR09.10-P-1150GQC
4 Detach shield (1) on right cylinder head ENGINE 276.9 in MODEL 166  
5.1 Remove oxygen sensor upstream the RH catalytic converter ENGINE 276.9 in MODEL 166  
AR07.52-P-5303GQ
5.2 Remove right catalytic converter ENGINE 276.8 in MODEL 166  
AR49.10-P-5500GQC
6 Remove shield (1) ENGINE 276.9 in MODEL 166  
7 Remove corresponding underfloor paneling   AR61.30-P-1001GQ
8 Remove shield (2) ENGINE 276.8 in MODEL 166 AR22.10-P-1260GQC
ENGINE 276.9 in MODEL 166 AR22.10-P-1260GQ
9 Remove shield (3)    
10 Unfasten Lamda probe wiring holder downstream of CAT at transmission ENGINE 276.8 in MODEL 166  
11 Detach contact protection on circuit 30 and remove electrical line (4) for circuit 30 on starter (M1) TORQUE SPECIFICATION Nut, connection for terminal designation 30 *BA15.30-P-1001-01J 
12 Detach electrical line (5) for circuit 50 at starter (M1) TORQUE SPECIFICATION Nut, connection for terminal designation 50 *BA15.30-P-1002-01J 
13 Remove screw/bolts for starter (M1) TORQUE SPECIFICATION Bolt, starter to crankcase *BA15.30-P-1003-01J 
14.1 Take out starter (M1) upwards ENGINE 276.9 in MODEL 166  
14.2 Remove starter (M1) to the rear ENGINE 276.8 in MODEL 166  
INSPECT Check     
15 Unfasten charge air cooler and pull to the front with attached coolant lines ENGINE 276.8 in MODEL 166  
AR09.41-P-6819GQC
16 Check ring gear at the drive plate for wear and damage When replacing the starter (M1)
IMPORTANT Rotate engine at center bolt of the crankshaft in the direction of engine rotation.
 
SPECIAL TOOL Socket wrench bit Fig 2
17 Install in the reverse order    
AIR FILTER

Number Designation ENGINE 276.9
BA09.10-P-1001-01M Bolt, air filter to cylinder head cover Nm 9
AIR FILTER

Number Designation ENGINE 276.9
BA09.10-P-1002-01M Bolt, air filter to air intake pipe support brace Nm 9
STARTER

Number Designation ENGINE 276
BA15.30-P-1001-01J Nut, connection for terminal designation 30 Nm 15
STARTER

Number Designation ENGINE 276
BA15.30-P-1002-01J Nut, connection for terminal designation 50 Nm 6
STARTER

Number Designation ENGINE 276
BA15.30-P-1003-01J Bolt, starter to crankcase Nm 40
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G09981907Courtesy of MERCEDES-BENZ USA