Remove/Install Injectors - AR07.16-P-1000OGR

ENGINE 642 in MODEL 166, 292

Shown on model 166

Courtesy of MERCEDES-BENZ USA

	Risk of death caused by contact with parts conducting high voltages.	Do not touch live parts. Persons with electronic implants (e.g. cardiac pacemaker) must not perform any work on piezo injectors.	AS07.16-Z-0002-01A
	Remove/install
1	Remove respective injection line (21/6) of the fuel injector (Y76) to be removed		AR07.16-P-1080OGR
2	Disconnect electrical connection (1) of the fuel injector (Y76) to be removed
3	Remove covers over suspension strut towers and the left as well as the right section of the bulkhead	When using the impact extractor in combination with the thread adapter for the removal of jammed fuel injectors (Y76) on the 2, 3, 5 and 6 cylinder Impact extractor	Fig 1
3		Threaded adapter	Figure
4	Remove water drain duct on the left suspension strut tower	When using the impact extractor in combination with the thread adapter for removal of the jammed fuel injectors (Y76) on cylinder 6
5	Remove right air duct segment in ventilation box of the dust filter	When using the impact extractor in combination with the thread adapter for removal of the jammed fuel injectors (Y76) on cylinder 3
6	Remove screw/bolt (4) on fuel injector (Y76) to be removed	Bolt, clamping claw to injector	*BA07.16-P-1006-01C
7	Remove clamping claw (5) on fuel injector (Y76) to be removed
8	Remove fuel injector (Y76) to be removed Notes on injectors		AH07.16-P-1000-01A
		Use the impact extractor and thread adapter in a case of a jammed fuel injector (Y76). When removing a number of fuel injectors (Y76) is the assignment to the respective fuel injector shaft should be marked. Replace screw/bolts (4) and sealing ring (6). Coat fuel injector (Y76) with special grease. Special grease	*BR00.45-Z-1036-06A
		Impact extractor	Fig 1
		Threaded adapter	Figure
	Clean
9	Clean removed fuel injector (Y76)	In case of reusability
10	Clean fuel injector shaft on cylinder head	Round brush	Figure
	Notes on injectors		AH07.16-P-1000-01A
		Cylinder brush	Figure
11	Install in the reverse order
12.1	Store quantity differential coding in the CDI control unit (N3/9), read out the fault memory and clear if necessary	When replacing fuel injectors (Y76) Deface the injector quantity compensation coding on the adhesive label on the vehicle.	AD00.00-P-2000-04A
12.2	Connect diagnostic system, read out fault memory and delete if necessary	When reusing the fuel injectors (Y76)	AD00.00-P-2000-04A
13	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. Check fuel system for leaks with engine running	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A