Remove/Install Windshield - AR67.10-P-1000GQS

MODEL 166 

With Code Z04 (Light armoring) 

MODEL 166 

With Code Z05 (B5 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass where cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
	Risk of injury  from pinching or crushing hands and feet when working on windows.	Secure the windshields and windows against falling down; use only specified lifting tools; wear safety shoes.	AS67.00-Z-0003-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
	Remove
1	Cover dashboard, center console and front seats with suitable protective foil
2	Determine distance between top edge of windshield and front edge of roof and note	If old windshield (1) is still present on vehicle. These dimensions are required for installation.
3	Prepare adhesive cartridge	Commercially available devices/tools  Cartridge gun, electric, and preheater 2 adhesive cartridges are required.	AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
4	Open driver door side window	Leave driver door side window open until adhesive has cured (hardening time). This prevents the windshield1 from being pressed outwards by the sudden air pressure when the doors are closed.
5	Remove paneling from left and right A-pillars		AR68.30-P-4050WX
6	Remove inside rearview mirror		AR68.40-P-0001GQ
7	Remove rain/light sensor	Model 166 up to model year 2015 with code 345 (Windshield wiper with rain sensor) with code Z04 (Light armoring) Model 166 up to model year 2015 with code 345 (Windshield wiper with rain sensor) with code Z05 (B5 armoring on special protection version)
			AR82.30-P-7800CW
8	Remove water deflector on left and right	Remove/install water deflector	AR88.85-P-2100RT
9	Remove air-water duct		AR83.25-P-1402GQ
10	Remove right lower A-pillar paneling	Model 166 with code Z04 (Light armoring) with code Z17 (Heated Windshield) Model 166 with code Z05 (B5 armoring on special protection version) with code Z17 (Heated Windshield)
11	Loosen floor covering on front passenger footwell until electrical connectors are accessible	Model 166 with code Z04 (Light armoring) with code Z17 (Heated Windshield) Model 166 with code Z05 (B5 armoring on special protection version) with code Z17 (Heated Windshield)
12	Disconnect electrical connector from heated windshield (X926)	Model 166 with code Z04 (Light armoring) with code Z17 (Heated Windshield) Model 166 with code Z05 (B5 armoring on special protection version) with code Z17 (Heated Windshield) Fasten electrical connector for heated windshield (X92/6) to windshield with adhesive tape. To prevent damaging electrical line when cutting out.
13	Fasten cord to end of line and pull wiring harness out upward	Model 166 with code Z04 (Light armoring) with code Z17 (Heated Windshield) Model 166 with code Z05 (B5 armoring on special protection version) with code Z17 (Heated Windshield)
14.1	Expose ends of aramid cord at bottom left	Only if aramid cord is present.
14.2	Expose first and second right and left bottom aramid cord on windshield 1	If two aramid cords are present. When removing the windshield, first pull red aramid cord from one side to the other. Then pull out yellow marked cord.
15	Unscrew two metallic check straps (5) on left and right A-pillars	Model 166 with code Z05 (B5 armoring on special protection version)
16	Cut out windshield (1) and lift from body flange with crane and suction lifting device	Helper required to guide windshield (1). Otherwise adjacent body parts can be damaged.
		Pull aramid cord marked in yellow over the unmarked aramid cord toward left in direction of travel; then pull unmarked aramid cord toward right below the other aramid cord. Any other procedure can result in the aramid cords crossing and tearing during removal.
	Install
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
17	Prepare body flange for installation of window	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Prevents adhesion problems when installing window. Commercially available devices/tools  Wet and dry vacuum cleaner	AR67.10-P-1501-01RT
		Cleaner	*BR00.45-Z-1025-04A
		White adhesive tape	*BR00.45-Z-1107-02A
		Bonding agent Sika-Primer 206 G+P	*BR00.45-Z-1019-02A
		Primer stick	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
18.1	Replace five rubber window spacers (8)	Model 166 with code Z04 (Light armoring)
18.2	Replace four rubber window spacers (7)	Model 166 with code Z05 (B5 armoring on special protection version)
19	Align windshield (1) in body opening with suction lifting device	If the old windshield (1) is no longer present in the vehicle. Position and center windshield (1) in body opening with aid of helper, so that distance between top edge of windshield and front edge of roof can be determined and noted. Install adhesive strips as centering aid, cut adhesive strips along top edge of windshield and remove windshield (1).
		Feeler gauge	Fig 1
20	Prepare windshield (1) for installation	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Prevents adhesion problems when installing window.	AR67.10-P-1501-02GQS
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
21	Apply adhesive material	Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface.	AR67.10-P-1000-08SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Adapter	Fig 2
22	Apply second adhesive bead (2) to windshield crossmember.	The position of the second glue bead is over the full width in the offset in the windshield crossmember. The distance to the inside area of the A-pillar is 260 mm (B) on the driver side and 160 mm (A) on the passenger side. On some vehicles the position of the second adhesive bead cannot be determined by considering the previously cut adhesive beads.
23	Install windshield (1)		AR67.10-P-1503-01GQS
		Guide check straps (5) through openings in guard plates on A-pillar when installing windshield. Otherwise the check straps cannot be bolted.
		Install windshield (1) within 5 minutes after applying adhesive material on body side to adhesive bead. Otherwise adhesive force of adhesive starts to decrease.
24	Allow adhesive to dry	If possible do not open or close doors while the adhesive is drying on a newly installed windshield (1). Because momentary pressure in the vehicle interior could lift the windshield (1) or negatively affect the adhesive bond (unless a side window is opened previously. After installing windshield (1) do not move vehicle until adhesive has dried. Observe the drying time specified by the adhesive manufacturer. This ensures sufficient strength of the adhesive.
25	Screw two metal check straps (5) and splinter guard (6) to left and right A-pillars	Bolt, metallic check strap/splinter guard to A-pillar	*BA67.10-P-1001-02A
26	Remove fabric adhesive tape, covering material and masking tape from vehicle	Clean repair area if necessary.
27	Install air/water duct		AR83.25-P-1402GQ
28	Install rain/light sensor	Model 166 up to model year 2015 with code 345 (Windshield wiper with rain sensor) with code Z04 (Light armoring) Model 166 up to model year 2015 with code 345 (Windshield wiper with rain sensor) with code Z05 (B5 armoring on special protection version)
		Install rain/light sensor only when adhesive is completely dry.	AR82.30-P-7800CW
29	Install inside rearview mirror		AR68.40-P-0001GQ
30	Install cover on left and right A-pillars		AR68.30-P-4050WX
31	Install water deflector on left and right		AR88.85-P-2100RT
32	Disconnect electrical connector from heated windshield (X92/6)
33	Install floor covering
34	Install paneling at bottom on right A-pillar
35	Check all electrical consumers in area repaired for proper function

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA