Remove/Install Windshield - AR67.10-P-1700LFS

Model 222.1/9 

with code Z07 (B7 armoring on special protection version) 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows	Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses	AS67.00-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury  from pinching or crushing hands and feet when working on windows.	Secure the windshields and windows against falling down; use only specified lifting tools; wear safety shoes.	AS67.00-Z-0003-01A
Notice	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
Notice	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Remove
1	Partially lower side window of driver's door and cover opening with a clean cloth.	The side window of the driver door should remain open during the curing time. Otherwise the windshield (1) can be pressed toward outside by the air when the doors are closed. A cloth in the opening of the side window ensures that dirt cannot penetrate through in the inside of the windshield (1).
2	Remove left drip rail and right drip rail.		AR88.80-P-4000LF
3	Mask off adjacent body components to windshield (1).	Adhesive tape, air reservoir tensioning strap	*BR00.45-Z-1113-02A
4	Remove detachable parts in area of windshield (1).		AR67.10-P-1050LF
5	Remove inside rearview mirror.		AR68.40-P-0001LF
6	Lower roof lining and slide fully towards rear.	Model 222.1 with code Z07 (B7 armoring on special protection version)	AR68.30-P-4300LFN
		Model 222.9 with code Z07 (B7 armoring on special protection version) Roof lining must not come into contact with rear window. Rear window will otherwise be damaged.	AR68.30-P-4306LFS
7	Secure electrical wiring harnesses (7) to roof with fabric tape.
8	Cover instrument panel.
9	Remove window airbag in area of windshield (1).		AR91.60-P-0693LF
10	Measure, note down gap dimensions (E) of upper splinter guard (2) at windshield (1) and remove upper splinter guard (2).	Observe number and position of washers.
		Feeler gauge	Fig 1
11	Measure, note down gap dimensions of side splinter guards (4) and remove side splinter guards (4) at windshield (1).	Observe number and position of washers. Installation:  Use washers made from zinc-dipped steel.
		Feeler gauge	Fig 1
12	Measure gap dimension between windshield (1) and outer left A-pillar and outer right A-pillar and note down values.	The new windshield (1) can be aligned in the body flange by using the determined gap dimensions.
		Feeler gauge	Fig 1
13	Affix suitable tape (8) to A-pillar edge on left and right.
14	Cut adhesive sealant (B) at top and sides.	Use commercially available oscillating saw as tool.
15	Half open hood and secure against closing and/or further opening.
16	Mask off A-pillar in connection area of heating wires (6) with fabric tape.
17	Expose heating wires (6) and grind both ends down to bare metal.	In tower area of A-pillar.
18	Attach suitable lifting equipment to windshield (1).	To remove windshield (1) suitable lifting device (crane, cup suction tool) and helper required.
19	Release, disconnect electrical connector of windshield heater and attach electric line to windshield (1).	Model 222.1/9 with code 597 (Heated windshield) with code Z07 (B7 armoring on special protection version)
20	Connect heating wires (6) to external power source.	Use insulated clamping devices. Otherwise short circuits can occur when coming into the contact with the body. The heating duration is approx. 15 min. The windshield (1) must heat noticeably. Formation of smoke required.
21	Switch on external power source.	Set external power source to 12.8 V and 30 A. In the case of an incorrect setting, heating wires (6) will be destroyed. Use pulsed power supply unit as power source.
22	First lift off windshield (1) in upper area from body, then remove upwards.	Aid of helper required.
23	Switch off external power source and remove from heating wires (6).
24	Cut residual adhesive material.
25	Remove windshield (1).
	Measure
26	Measure resistance of windshield heater in old and/or new windshield (1).	Model 222.1/9 with code 597 (Heated windshield) with code Z07 (B7 armoring on special protection version) If measurement result lies outside tolerance range of 1.9 to 2.3 Ω ↓ Replace old or new windshield (1).
	Preparatory tasks
27	Prepare adhesive cartridge.		AR67.10-P-1000-07LFS
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
28	Remove residual adhesive material from body and windshield (1).	Leave all rubber spacers on body flange.
29	Insert and align windshield (1) as a test installation.	Use previously determined gap dimensions and heights as a reference value. Use suitable lifting equipment (crane, vacuum lifter) to insert, align and lift windshield (1). Helper required!	AR67.10-P-1000-09LFS
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01E
		Feeler gauge	Fig 1
30	Prepare windshield (1) for installation.		AR67.10-P-1000-03LFS
		White adhesive tape	*BR00.45-Z-1107-02A
		Sika activator	*BR00.45-Z-1090-02A
		SIKA primer 209, 250 ml	*BR00.45-Z-1104-02A
		Primer SIKA 206 G+P DM	*BR00.45-Z-1171-02A
		Cleaner	*BR00.45-Z-1025-04A
31	Prepare body flange for installation of window.		AR67.10-P-1501-01LFS
Notice	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		White adhesive tape	*BR00.45-Z-1107-02A
		Cleaner	*BR00.45-Z-1025-04A
		SIKA primer 209, 250 ml	*BR00.45-Z-1104-02A
		Polyester fabric adhesive tape, width 19 mm/length 25 m	*BR00.45-Z-1165-02A
		Support 20x4 mm, windshield glazing	*BR00.45-Z-1166-02A
		Butyl glazing with Cu core 7.5 mm	*BR00.45-Z-1169-02A
		Primer stick	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
	Install
32	Fold back protective foil on inside of windshield (1) in lower area to halfway and fix in place with fabric tape.	Where a new windshield (1) is used. Lower area of windshield (1) is no longer accessible after installation.
33	Install windshield (1) and align with tape strips.	The windshield (1) must be free of dust and grease. Otherwise adhesion problems can occur between the windshield (1) and the lifting device. Use suitable lifting equipment (crane, vacuum lifter) to insert, align and lift windshield (1). Helper required!
34	Connect heating wires (6) to external power source, switch on power source and heat butyl rope.	Use insulated clamping devices. Otherwise short circuits can occur when coming into the contact with the body. Use pulsed power supply unit as power source. The heating duration is approx. 5 min, correct, where req., seat of windshield (1).
35	Apply adhesive sealant (B) between windshield (1) and body flange.		AR67.10-P-1000-08LFS
		The curing time is approx. 1 h.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1180-02A
36	Align side splinter guards (4) and upper splinter guard (2) and install.	Distance between side splinter guards (4) and upper splinter guard (2) should not be too large. Vehicle armoring will otherwise be impaired. The side splinter guard (4) and upper splinter guard (2) should not lay directly on the windshield (1). Otherwise the easily scratched coating on the windshield (1) can be damaged. Observe number and position of washers. Do not yet tighten screws to specified torque.
		Distance between guard plate at side/top to windshield	*BE67.10-P-1002-01E
37	Lay ends of heating wires (6) between A-pillar and windshield (1).	Do not cut off heating wires (6).
38	Cover ends of heating wires (6) with suitable adhesive strips.
39	Install left drip rail and right drip rail.		AR88.80-P-4000LF
40	Tighten screws of side splinter guards (4).	The adhesive and butyl cord must be sufficiently cured before the side splinter guard plates (4) can be installed. Side splinter guards (4) will otherwise become stuck.
		Bolt, A-pillar guard plate, windshield to body shell	*BA63.20-P-1004-01D
41	Tighten screws of upper splinter guard (2).	The adhesive and butyl cord must be sufficiently cured before the upper splinter guard plate (2) can be installed. Upper splinter guard (2) will otherwise become stuck.
		Bolt, roof frame guard plate to body shell	*BA63.20-P-1001-01D
42	Mount window airbag in area of windshield (1).		AR91.60-P-0693LF
43	Install headliner.	Model 222.1 with code Z07 (B7 armoring on special protection version)	AR68.30-P-4300LFN
		Model 222.9 with code Z07 (B7 armoring on special protection version)	AR68.30-P-4306LFS
44	Install inside rearview mirror.		AR68.40-P-0001LF
45	Install detachable parts in area of windshield (1).		AR67.10-P-1050LF
	Check
46	Perform function check of all electrical consumers in repair area.
47	Calibrate mono multifunction camera (A40/11) or stereo multifunction camera (A40/13).		AR54.21-P-3000LF

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA