Transfer Case - 463 Chassis

• Basic Knowledge
  • (Transfer Case As-Built Configuration - GF28.00-P-0800B)
  • (Transfer Case Power Flow, As-Built Configuration - GF28.00-P-0802B)
  • Transfer Case (VG), Torque Distribution - GF28.10-P-0002-03VGG
  • Transfer Case (VG), Technical Data - GF28.10-P-0002-07VGE
  • Transfer Case (VG), Function
    • Transfer Case (VG), Function - GF28.10-P-0002VGE
    • Transfer Case (VG), Function - GF28.10-P-0002VGG
  • Table Of Contents For Function Description Of Transfer Case (VG)
    • Table Of Contents For Function Description Of Transfer Case (VG) - GF28.10-P-0999VGE
    • Table Of Contents For Function Description Of Transfer Case (VG) - GF28.10-P-0999VGG
  • Overview Of System Components, Transfer Case (VG)
    • Overview Of System Components, Transfer Case (VG) - GF28.10-P-9998VGE
    • Overview Of System Components, Transfer Case (VG) - GF28.10-P-9998VGG
  • Component Description Of Transfer Case Control Unit - GF28.19-P-3200VGE
  • All-Wheel Drive Control Unit, Component Description - GF28.19-P-3211VGG
  • Electronic Differential Control Unit, Component Description - GF28.19-P-3221VGG
  • Transfer Case Oil Supply, Function - GF28.55-P-3000VGG
• Testing & Repair
  • Remove/Install Check Switch For Inter-Axle Differential Lock - AR28.10-P-0100-02B
  • Draining And Filling Oil In Transfer Case - AR28.10-P-0100-03B
  • Remove/Install Transfer Case
    • Remove/Install Transfer Case - AR28.10-P-0100B
    • Remove/Install Transfer Case - AR28.10-P-0100GW
    • Remove/Install Transfer Case - AR28.10-P-0100XGA
  • Remove/Install Transfer Case Rubber Mounts - AR28.10-P-0300B
  • Removing Coupling Flanges - AR28.10-P-1000-09B
  • Installing Coupling Flanges - AR28.10-P-1000-10B
  • Install Radial Shaft Sealing Ring - AR28.10-P-1000-12B
  • Remove Radial Shaft Sealing Rings - AR28.10-P-1000-15B
  • Attaching And Detaching Transfer Case On Assembly Stand - AR28.10-P-1000-16B
  • Disassemble/Assemble Transfer Case - AR28.10-P-1000GW
  • Remove/Installing Radial Shaft Seal At Output Flange To Front Axle - AR28.10-P-4075XGA
  • Remove/Install Radial Shaft Sealing Ring At Output Flange To Rear Axle - AR28.10-P-4150XGA
  • Remove/Install Radial Shaft Seal At Transfer Case Input Shaft - AR28.10-P-4200XGA
  • Remove/Install Differential Lock Vacuum Pump - AR28.18-P-0001GW
  • Remove/Install Differential Lock Vacuum Reservoir - AR28.18-P-0010GW
  • Remove/Install Transfer Case Control Unit
    • Remove/Install Transfer Case Control Unit - AR28.19-P-1003GW
    • Remove/Install Transfer Case Control Unit - AR28.19-P-1003XGA
  • Remove/Install Transfer Case Actuator Motor - AR28.19-P-1004GM
  • Remove/Install Transfer Case Absolute Sensor - AR28.19-P-1009XGA
  • Remove/Install Radial Shaft Seals - AR28.40-P-0001B
  • Remove Intermediate Flange - AR28.40-P-0100-01GM
  • Install Intermediate Flange - AR28.40-P-0100-02GM
  • Remove/Install Transmission Cover On Transmission Housing - AR28.40-P-0100B
  • Removing Intermediate Flange Cover - AR28.40-P-0110-01GM
  • Install Intermediate Flange - AR28.40-P-0110-02GM
  • Remove/Install Intermediate Flange Cover - AR28.40-P-0110GW
  • Removing Ball Bearing In Transmission Cover - AR28.40-P-0200-01B
  • Installing Ball Bearing In Transmission Cover - AR28.40-P-0200-02B
  • Removing Sealing Ring In Transmission Cover - AR28.40-P-0200-03B
  • Measuring Ball Bearing In Transmission Cover - AR28.40-P-0200-04B
  • Install Seal Ring Into Transmission Cover - AR28.40-P-0200-05B
  • Disassemble/Assemble Transmission Housing Cover - AR28.40-P-0200B
  • Detach/Install Cap - AR28.40-P-1000-17B
  • Remove/Install Speedometer Drive - AR28.40-P-1001B
  • Disassemble/Assemble Speedometer Drive - AR28.40-P-1002B
  • Remove/Install Bearing Cap On Intermediate Flange - AR28.40-P-1003B
  • Remove Ball Bearing In Bearing Cap - AR28.40-P-1004-01B
  • Installing Ball Bearing In Bearing Cap - AR28.40-P-1004-02B
  • Remove/Install Seal Ring In Bearing Cap - AR28.40-P-1004-03B
  • Measure Bearing Cap - AR28.40-P-1004-04B
  • Disassemble, Assemble Bearing Cap - AR28.40-P-1004B
  • Remove/Install Intermediate Flange - AR28.40-P-1005GM
  • Remove On-Road Gear Wheel On Drive Shaft - AR28.50-P-1017-02B
  • Install On-Road Gear Wheel On Drive Shaft - AR28.50-P-1017-03B
  • Remove Off-Road Gear Gearwheel At Drive Shaft - AR28.50-P-1017-04B
  • Install Off-Road Gear wheel At Drive - AR28.50-P-1017-05B
  • Check Synchronizer Cone - AR28.50-P-1017-12B
  • Press Out/Press In Bearing Shells At Transmission Housing - AR28.50-P-1017-13B
  • Dismantle, Assemble Drive Shaft. - AR28.50-P-1017GW
  • Check And Adjust Axial Play Of Input Shaft And Countershaft - AR28.50-P-1018-02B
  • Disassemble, Assemble Countershaft - AR28.50-P-1018GW
  • Remove/Install Input Shaft And Countershaft - AR28.50-P-1019GW
  • Disassemble Differential Case - AR28.50-P-1023-01B
  • Assemble Differential Case - AR28.50-P-1023-02B
  • Check Bevel Gears On Differential - AR28.50-P-1023-03B
  • Check Friction Torque Of Differential, Adjust - AR28.50-P-1023-05B
  • Remove/Install Differential
    • Remove/Install Differential - AR28.50-P-1023-06B
    • (Remove/Install Differential - AR28.50-P-1023B)
    • Remove/Install Differential - AR28.50-P-1023GW
  • Install New Differential, Adjusting Bearings - AR28.50-P-1024GW
  • Disassemble, Assemble Differential - AR28.50-P-1025B
  • Remove/Install Tapered Roller Bearings - AR28.50-P-1031-06B
  • Adjust Concentricity Of Flange - AR28.50-P-1100-01B
  • Checking Concentricity Of Flange - AR28.50-P-1100B
  • Remove Shift Cylinder - AR28.60-P-1001-02B
  • Install Shift Cylinder - AR28.60-P-1001-03B
  • Remove/Install Shift Cylinder - AR28.60-P-1001B
  • Detach/Install Gearshift Lever Cover - AR28.60-P-1002-01B
  • Remove Gearshift Lever - AR28.60-P-1002-02B
  • Install Gearshift Lever - AR28.60-P-1002-03B
  • Disassemble/Assemble Gearshift Level Cover - AR28.60-P-1002B
  • Remove And Install Gearshift System
    • Remove And Install Gearshift System - AR28.60-P-1004B
    • Remove And Install Gearshift System - AR28.60-P-1004GW
  • Adjust Shifter - AR28.60-P-1005-01B
  • Inspecting Gearshift System, Adjusting - AR28.60-P-1005B
  • Remove/Install Gearshift Lever - AR28.60-P-1007B
  • Remove/Install Shift Mechanism Differential Lock - AR28.60-P-1008GM
• Test & Adjustment Values
  • Test And Adjustment Values: Cross-Country Vehicles: Transfer Case - BE28.00-Z-9999BZ
  • Transfer Case Gear Set, Shafts - BE28.50-P-1000-01A
• Maintenance
  • Transfer Case - Oil Change
    • Transfer Case - Oil Change - AP28.00-P-2801G
    • Transfer Case - Oil Change - AP28.00-P-2801GA
  • Transfer Case - Check And Correct Oil Level
    • Transfer Case - Check And Correct Oil Level - AP28.00-P-2810G
    • Transfer Case - Check And Correct Oil Level - AP28.00-P-2810GA
• Capacities & Specifications
  • Capacities: Cross-Country Vehicles: Transfer Case - BF28.00-Z-9999BZ
  • Complete Transfer Case - BF28.10-P-1000-01B
• Torque Specifications
  • Tightening Torques: Cross-Country Vehicles: Transfer Case - BA28.00-Z-9999BZ
  • Complete Transfer Case - BA28.10-P-1000-01B
  • Transfer Case Electrical System - BA28.19-P-1000-01B
  • Transfer Case Housing - BA28.40-P-1000-01A
  • Transfer Case Gear Set, Shafts - BA28.50-P-1000-01B
• Wiring Diagrams
  • Survey Of Electric Wiring Diagrams Of Transfer Case - PE28.00-P-1100ZGA
  • Electrical Function Schematic For Transfer Case Control
    • Electrical Function Schematic For Transfer Case Control - PE28.19-P-2054-97ZGA
    • Electrical Function Schematic For Transfer Case Control - PE28.19-P-2054ZGA
  • Wiring Diagram For Transfer Case Control Unit
    • Wiring Diagram For Transfer Case Control Unit - PE28.19-P-2101-97ZGA
    • Wiring Diagram For Transfer Case Control Unit - PE28.19-P-2101ZGA
  • Wiring Diagram Of All-Wheel Drive Control Unit
    • Wiring Diagram Of All-Wheel Drive Control Unit - PE28.19-P-2103-97ZHA
    • Wiring Diagram Of All-Wheel Drive Control Unit - PE28.19-P-2103ZHA
• Special Tools
  • 001 589 50 33 00 Puller - WS28.00-P-0004C
  • 116 589 06 59 00 Assembly Stand - WS28.00-P-0006C
  • 124 589 02 34 00 Thrust Piece - WS28.00-P-0013C
  • 722 589 06 14 00 Assembly Sleeve - WS28.00-P-0019C
  • 126 589 02 09 00 Socket Wrench Bit - WS28.00-P-0025B
  • 140 589 00 01 00 Open-End Wrench - WS28.00-P-0028C
  • 460 589 02 33 00 Puller - WS28.00-P-0031B
  • 463 589 00 33 00 Puller - WS28.00-P-0032B
  • 460 589 01 31 00 Retainer Wrench - WS28.00-P-0033B
  • 463 589 00 15 00 Drift Punch - WS28.00-P-0035B
  • 460 589 01 23 00 Measuring Flange - WS28.00-P-0036B
  • 001 589 49 21 00 Torque Measuring Instrument - WS28.00-P-0048B
  • 620 589 01 09 00 Socket Wrench Bit - WS28.00-P-0050B
  • 463 589 00 63 00 Bracket - WS28.00-P-0051B
  • 001 589 36 33 00 Puller - WS28.00-P-0052B
  • 463 589 05 34 00 Puller Arms - WS28.00-P-0053B
  • 463 589 00 34 00 Collet Chuck - WS28.00-P-0054B
  • 463 589 01 34 00 Thrust Piece - WS28.00-P-0055B
  • 463 589 02 34 00 Collet Chuck - WS28.00-P-0056B
  • 463 589 04 34 00 Thrust Piece - WS28.00-P-0057B
  • 463 589 03 34 00 Collet Chuck - WS28.00-P-0058B
  • 460 589 11 15 00 Drift - WS28.00-P-0059B
  • 463 589 00 21 00 Pressing Tool - WS28.00-P-0060B
  • 470 589 13 15 00 Drift - WS28.00-P-0112B
  • 470 589 14 15 00 Mandrel - WS28.00-P-0113B