FixVault

Remove/Install Intelligent Servo Module - AR27.19-P-0550GW

TRANSMISSION 722.9 in MODEL 463 as of model year 2013/facelift 2012 

Fig 1: Intelligent Servo Module Components Location - Transmission 722.9 In Model 463 As Of Model Year 2013
G13657115Courtesy of MERCEDES-BENZ USA
G13657116Courtesy of MERCEDES-BENZ USA
G13657117Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
NOTES Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1
NOTES
Detach ground line from battery Notes on battery   AR54.10-P-0003GW
AH54.10-P-0001-01A
2 Lift/jack up vehicle   AR00.60-P-1000G
3 Open clips (A) of vent hose (2) on transmission housing NOTES Do not cause irreparable damage to the clips (A). Otherwise correct routing of the bleed hose (2) is no longer possible.  
4 Disconnect electrical connector (1) on Intelligent servo module for DIRECT SELECT (A80)    
5 Remove bolts (4) from intelligent servo module for DIRECT SELECT (A80) TORQUE SPECIFICATION *BA27.40-P-1021-01A 
6 Remove intelligent servo module for DIRECT SELECT (A80) with bleed hose (2) INSTALLATION IMPORTANT The positions of the range selector shaft (3) and the intelligent servo module for DIRECT SELECT (A80) must match.
NOTES When reusing  the removed  intelligent servo module for DIRECT SELECT (A80): Do not  pull off the vent hose (2). Leaky separation points result in water entry.
 
7 Turn range selector shaft (3) of transmission clockwise  up to end stop at position "P"  When reusing  the removed  intelligent servo module for DIRECT SELECT (A80)
IMPORTANT The removed  intelligent servo module for DIRECT SELECT (A80) is set to position "P". 
 
    SPECIAL TOOL Assembly Tool Fig 2
8 Turn range selector shaft (3) of transmission counterclockwise  up to end stop at position D"  (arrow) When reusing  the intelligent servo module for DIRECT SELECT (A80)
IMPORTANT The new  intelligent servo module for DIRECT SELECT (A80) is set to position " " (arrow). (condition as supplied)
 
    SPECIAL TOOL Assembly Tool Fig 2
9 Remove and replace bleed hose (2) When reusing  the intelligent servo module for DIRECT SELECT (A80)  
10 Install in the reverse order    
11 Read out and erase the fault memory using Star Diagnosis   AD00.00-P-2000-04A
12 Using STAR DIAGNOSIS carry out initial startup of the intelligent servo module for DIRECT SELECT (A80) After replacing the intelligent servo module for DIRECT SELECT (A80) AD00.00-P-2000-04A
HOUSING

Number Designation Transmission 722.9
BA27.40-P-1021-01A Standard bolt/hexagon-spacer bolt, shift module (ISM) to transmission housing Stage 1 Nm 4
Stage 2 ∠° 90
Fig 2: Identifying Assembly Tool (722 589 03 09 00)
G13657118Courtesy of MERCEDES-BENZ USA