FixVault

Remove/Install Side Window - AR67.30-P-0005MEX

Model 167.9 

Fig 1: Side Window Components Location - Model 167.9 (Left Side Shown With Code 882)
G14791860Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle with code 882 (Interior protection) 

CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Topical note  Notes on removal/installation of windows   AH67.10-P-1000-02RT 
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Topical note  Notes on handling adhesive   AH67.00-P-1000-01A 
  Notes on HANDS-FREE ACCESS   AH80.61-P-0001-01A
REMOVING Remove     
1 Open side window in driver door. NOTES
Leave the side window of the driver's door open during the curing time of the adhesive material.
This prevents the side window (1) from being pressed outwards by the air pressure when a door is closed.
 
2 Remove side load compartment trim. Model 167.9
Model 167.9 except code M036 (Maybach version)
AR68.30-P-1185MEX
3 Remove C-pillar trim. Model 167.9
Model 167.9 except code M036 (Maybach version)
AR68.30-P-4490MEX
4 Remove D-pillar trim. Model 167.9
Model 167.9 except code M036 (Maybach version)
AR68.30-P-4497MEX
5 Disconnect electrical connector (2) and unclip electric line at side wall (arrow). Model 167.9 with code 882 (Interior motion sensor)  
6 Unclip trim elements at side window (1). INSTALLATION IMPORTANT New side window (1) is delivered with trim elements installed.  
    SPECIAL TOOL Long wedge Fig 2
7 Cover vehicle interior in the repair area.    
8 Protect area around side window (1) on inside and outside with fabric tape against damage. Adhesive fabric tape *BR00.45-Z-1062-02A 
9 Secure side window (1) using suitable tape against falling down.    
WARNING Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows Wear protective gloves and safety glasses. AS67.00-Z-0004-01A 
10 Cut out side window (1) and remove. IMPORTANT Helper required.
IMPORTANT Mounting clips of side window (1) are cut during cutting out process.
The side window (1) must therefore always be replaced.
SPECIAL TOOL Long wedge
Fig 2
11 Remove mounting clip residues from vehicle interior.    
INSTALLING Install     
12 Prepare body flange for installation of the side window (1).   AR67.30-P-0005-04ME 
Topical note  General notes about painting the body flange in the glazing area NOTES
When damaged to a degree of ≤ 10 % it is possible to repair with primer stick. If damage is > 10 % the window frame must be coated with primer filler.
Otherwise corrosion damage may occur.
IMPORTANT Use only primer fillers and primer sticks approved by Daimler AG: https://xentryportal.i.daimler.com
IMPORTANT Use only the repair kit specified in the EPC.
AH98.00-P-9408-06A
13 Prepare side window (1) for installation. IMPORTANT Use only the repair kit specified in the EPC. AR67.30-P-0005-02ME 
14 Apply adhesive material. IMPORTANT Use only the repair kit specified in the EPC. AR67.30-P-0005-05ME 
    SPECIAL TOOL Adapter Fig 3
15 Install side window (1). IMPORTANT Observe the manufacturer's specifications for the curing time of the adhesive material. Perform following work only after curing time. AR67.30-P-0005-03ME 
    Adhesive fabric tape *BR00.45-Z-1062-02A 
16 Remove protective covers in the repair area.    
17 Connect electrical connector (2) and clip electric line into side wall (arrow). Model 167.9 with code 882 (Interior motion sensor)  
18 Install D-pillar trim. Model 167.9
Model 167.9 except code M036 (Maybach version)
AR68.30-P-4497MEX
19 Install C-pillar trim. Model 167.9
Model 167.9 except code M036 (Maybach version)
AR68.30-P-4490MEX
20 Install side load compartment trim. Model 167.9
Model 167.9 except code M036 (Maybach version)
AR68.30-P-1185MEX
21 Close side window of the driver's door.    
CLEANING Clean     
22 Clean new side window (1), adjacent painted parts, and vehicle interior.    
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G11128618Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Adapter (000 589 86 63 00)
G11129044Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1062-02A Adhesive fabric tape A 007 989 28 85