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Section 286 (Engine Cooling System): Radiator: Installation

WARNING: This page is about a different car, the 2004 Dodge Sprinter. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install fan shroud to radiator (Figure).
  2. Attach coolant pipe with hoses to fan shroud (Figure).
  3. Attach coolant hose at radiator (Figure).
  4. Install bottom radiator trim (Figure).
  5. Install charge air cooler along with cooling loop of the power steering, to radiator (Figure).
  6. Install radiator assembly into the rubber grommets (Figure).
  7. Install both right and left side radiator trim panels (Figure).
  8. Attach the transmission cooler lines (Figure).
  9. Attach coolant hose to the bottom right of the radiator (Figure).
  10. Attach both power steering hydraulic lines (Figure).
  11. Connect coolant level sensor electrical connector (Figure).
  12. Connect coolant hoses to the coolant reservoir, radiator and water pump (Figure).
  13. Attach air intake pipe at the body.
  14. Attach charge air hose at air intake.
  15. Attach charge air hose at turbocharger.
  16. Install A/C condenser.
  17. Install front bumper.
  18. Install front end cross member.
  19. Refill power steering to proper level.
  20. Refill transmission to proper level.
  21. Close radiator drain plug and refill the cooling system (Refer to STANDARD PROCEDURE ).
  22. Recharge air conditioning (Refer to STANDARD PROCEDURE ).
  23. Run engine until warm and check for leaks.
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