FixVault

Disassembly And Assembly Of Subassemblies: Differential: Disassembly

  1. Install the special tools.
    1. Install the thrust element.
    2. Insert the tapered insert.
    3. Attach the basic tool.
      Fig 1: Installing Special Tools
      G03419714Courtesy of FORD MOTOR CO.
  2. Pull the taper roller bearings off the differential.
    1. Install the half shells of the insert (Part No. 44802 of the special tool).
    2. Attach the half shells (Part No. 44797 of the special tool) to the basic tool.
      Fig 2: Removing Taper Roller Bearings From Differential
      G03419715Courtesy of FORD MOTOR CO.
  3. Using the special tool, preload the bearing and remove it.
    Fig 3: Removing Bearing
    G03419716Courtesy of FORD MOTOR CO.
  4. Repeat sub-operations to for the other taper roller bearing.
  5. Remove the speedometer drive gear/speedometer trigger wheel.
    • Speedometer drive gear (2.5L engine)
    • Speedometer trigger wheel (2.0L engine)
      Fig 4: Removing Speedometer Drive Gear/Speedometer Trigger Wheel
      G03419717Courtesy of FORD MOTOR CO.
  6. Remove the gear.
    • Remove the bolts.
    • Disconnect the gear by lightly tapping.
      Fig 5: Removing Gear
      G03419718Courtesy of FORD MOTOR CO.