FixVault

Engine Front Cover: Removal

  1. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  2. Remove the cooling fan. For additional information, refer to ENGINE COOLING .
  3. Remove the left and right valve covers. For additional information, REFER to VALVE COVER LH  and VALVE COVER RH .
  4. Remove the crankshaft front seal. For additional information, REFER to CRANKSHAFT FRONT SEAL .
  5. Remove the coolant pump pulley.
    1. Remove the bolts.
    2. Remove the coolant pump pulley.
    Fig 1: Removing Coolant Pump Pulley
    G02756732Courtesy of FORD MOTOR CO.
  6. Remove the bolts and position the power steering pump aside.
    Fig 2: Removing Bolts And Positioning Power Steering Pump Aside
    G02756733Courtesy of FORD MOTOR CO.
  7. Disconnect the crankshaft position (CKP) sensor electrical connector.
    Fig 3: Disconnecting Crankshaft Position (CKP) Sensor Electrical Connector
    G02756734Courtesy of FORD MOTOR CO.
  8. Remove the nut and the bracket.
    Fig 4: Removing Nut And Bracket
    G02756735Courtesy of FORD MOTOR CO.
  9. Remove the drain plug and drain the engine oil.
    Fig 5: Removing Drain Plug
    G02756736Courtesy of FORD MOTOR CO.
  10. Remove the four front bolts.
    Fig 6: Removing Four Front Bolts
    G02756737Courtesy of FORD MOTOR CO.
  11. Lower the vehicle.
  12. Remove the belt idler pulleys.
    Fig 7: Removing Belt Idler Pulleys
    G02756738Courtesy of FORD MOTOR CO.
  13. Remove the retainer and position the coolant line aside.
    Fig 8: Removing Retainer And Coolant Line
    G02756739Courtesy of FORD MOTOR CO.
  14. Remove the bolts and the studs, and the engine front cover.
    Fig 9: Removing Bolts, Studs, And Engine Front Cover
    G02756740Courtesy of FORD MOTOR CO.
  15. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
  16. Remove and discard the gasket, clean and inspect the sealing surfaces.