FixVault

Air Spring: Installation

WARNING: This page is about a different car, the 2003 Mercury Marauder, 2003 Mercury Grand Marquis, and 2003 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the air spring.
    1. Position the air spring assembly in the frame seat.
    2. Install the spring retainer clip.
      Fig 1: Installing Air Spring
      G01601384Courtesy of FORD MOTOR CO.
  2. Seat the bottom of the air spring on the rear axle.
    Fig 2: Seating Bottom Of Air Spring On Rear Axle
    G01601385Courtesy of FORD MOTOR CO.
  3. NOTE: When installing the air lines, make sure the white air line is fully inserted into the fitting for correct installation.
  4. Connect the air spring solenoid valve.
    1. Connect the electrical connector.
    2. Connect the air line.
    3. Make sure air spring is in the correct shape.
      Fig 3: Making Sure Air Spring Is In Correct Shape
      G01601386Courtesy of FORD MOTOR CO.
  5. CAUTION: To avoid damage to the air spring, do not allow suspension to compress before the spring is inflated.
  6. Lower the vehicle until the wheel and tire assemblies are slightly above the ground.
  7. Using the scan tool, inflate the air springs.
  8. Lower the vehicle.