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Home › Mercury › 2004 › Monterey › Repair and Diagnosis › External Pages › Different car › Section 349 (Engine 6.8L) › In-Vehicle Repair › Engine Support Insulators › Installation

Engine Support Insulators: Installation

WARNING: This page is about a different car, the 2004 Ford RV Cutaway, 2004 Ford Econoline, 2004 Ford E450 Super Duty, and 2004 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The engine is not shown for clarity.
    Fig 1: Positioning Engine Mounts
    G02763975Courtesy of FORD MOTOR CO.
  1. Position the engine mounts and install the bolts.
  2. Using a floor crane, remove the special tool.
    Fig 2: Removing Special Tool
    G02763976Courtesy of FORD MOTOR CO.
  3. Lower the engine and align the engine mount studs.
  4. Remove the floor crane.
  5. Install the nuts.
    Fig 3: Installing Nuts
    G02763977Courtesy of FORD MOTOR CO.
  6. Remove the special tool from the engine.
    Fig 4: Removing Special Tool From Engine
    G02763978Courtesy of FORD MOTOR CO.
  7. Install the TB adapter.
    1. Install a new TB adapter gasket.
    2. Position the TB adapter.
    3. Install the four bolts and tighten in two stages.
      • Stage 1: Tighten the bolts to 9 Nm (80 lb-in).
      • Stage 2: Tighten an additional 90 degrees.
    Fig 5: Installing Throttle Body Adapter
    G02763979Courtesy of FORD MOTOR CO.
  8. Connect the TP sensor electrical connector.
    Fig 6: Connecting TP Sensor Electrical Connector
    G02763980Courtesy of FORD MOTOR CO.
  9. Connect the PCV coolant hoses.
    Fig 7: Connecting PCV Coolant Hoses
    G02763981Courtesy of FORD MOTOR CO.
  10. Connect the heated PCV tube and the vacuum hoses.
    Fig 8: Connecting Heated PCV Tube And Vacuum Hoses
    G02763982Courtesy of FORD MOTOR CO.
  11. Connect the IAC motor electrical connector and install the bypass hose.
    Fig 9: Connecting IAC Motor Electrical Connector & Installing Bypass Hose
    G02763983Courtesy of FORD MOTOR CO.
  12. Connect the vacuum tube.
    Fig 10: Connecting Vacuum Tube
    G02763984Courtesy of FORD MOTOR CO.
  13. Install the accelerator bracket.
    • Position the bracket.
    • Install the bolts.
    Fig 11: Installing Accelerator Bracket
    G02763985Courtesy of FORD MOTOR CO.
  14. Connect the accelerator and speed control cables and return spring.
    Fig 12: Connecting Accelerator And Speed Control Cables & Return Spring
    G02763986Courtesy of FORD MOTOR CO.
  15. Install the accelerator cable splash shield.
    Fig 13: Installing Accelerator Cable Splash Shield
    G02763987Courtesy of FORD MOTOR CO.
  16. Connect the coolant hose and position the hose clamp.
    Fig 14: Connecting Coolant Hose
    G02763988Courtesy of FORD MOTOR CO.
  17. If the RH engine mount was serviced, install the starter motor. For additional information, refer to STARTERS - EXCEPT DIESEL .
  18. Install the generator. For additional information, refer to GENERATOR & REGULATOR .
  19. Install the engine cooling fan shroud. For additional information, refer to ENGINE COOLING .
  20. Install the air cleaner and the air cleaner outlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  21. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  22. Fill the engine with clean engine oil.
  23. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
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