FixVault

Main Control Valve Body: Installation

    CAUTION: When installing the main control valve body, place the wire harness in the open space of the separate plate being careful not to pinch the harness. Damage to the harness will occur.
  1. Connect the manual valve link and position the main control valve body in place.
  2. Fig 1: Locating Manual Control Lever
    GF0017781Courtesy of FORD MOTOR CO.
  3. Loosely install the 6 main control valve body bolts.
  4. Fig 2: Identifying Main Control Valve Body Bolts
    GF0017780Courtesy of FORD MOTOR CO.
  5. Install the suction cover gasket, cover and loosely install the 2 bolts.
  6. Fig 3: Identifying Suction Cover, Gasket & Bolts
    GF0017779Courtesy of FORD MOTOR CO.
  7. Tighten the 8 bolts to 10 Nm (89 lb-in) in the sequence shown.
  8. Fig 4: Identifying Bolts Tightening Sequence
    GF0017782Courtesy of FORD MOTOR CO.
  9. Lubricate the O-ring and install the transmission fluid temperature sensor.
    • Tighten to 10 Nm (89 lb-in).
  10. Fig 5: Identifying Transmission Fluid Temperature Sensor, Bolt & Lock Plate
    GF0017778Courtesy of FORD MOTOR CO.
  11. Connect the 2 speed sensor wires.
  12. Fig 6: Locating Speed Sensor Wires
    GF0017777Courtesy of FORD MOTOR CO.
  13. Connect the wire harness to the solenoids.
    1. Install the wire harness into the clamps.
    2. Connect the 8 solenoid connectors and the 2 speed sensor connectors.
  14. Fig 7: Locating Solenoid Connectors & Speed Sensor Connectors
    GF0017776Courtesy of FORD MOTOR CO.
  15. Install a bead of sealer to the fluid pan.
  16. Fig 8: Locating Fluid Pan Sealer
    GF0017775Courtesy of FORD MOTOR CO.
  17. Install the fluid pan.
    • Tighten to 13 Nm (10 lb-ft).
  18. Fig 9: Locating Transmission Fluid Pan Bolts
    GF0017774Courtesy of FORD MOTOR CO.
    NOTE: Lubricate the new O-rings with clean automatic transmission fluid and install them onto the fluid cooler tubes.
  19. Connect the transmission fluid cooler tubes to the transaxle.
    • Tighten to 10 Nm (89 lb-in).
  20. Fig 10: Locating Transmission Fluid Cooler Tubes At Transaxle
    GF0017773Courtesy of FORD MOTOR CO.
  21. Connect the transmission fluid cooler tube bracket to the transaxle.
    • Tighten to 10 Nm (89 lb-in).
  22. Fig 11: Locating Transmission Fluid Cooler Tube Bracket
    G03991687Courtesy of FORD MOTOR CO.
  23. Install the transmission fluid drain plug.
    • Tighten to 47 Nm (35 lb-ft).
  24. Fig 12: Locating Transmission Fluid Drain Plug
    G03991678Courtesy of FORD MOTOR CO.
  25. Remove the transmission fluid fill plug.
  26. Fig 13: Locating Transmission Fluid Fill Plug
    G03991680Courtesy of FORD MOTOR CO.
  27. Fill the transaxle with approximately 4.7L (5 quarts) of clean automatic transmission fluid.
  28. Install the fluid fill plug.
    • Tighten to 39 Nm (29 lb-ft).
  29. Fig 14: Locating Transmission Fluid Fill Plug
    G03991680Courtesy of FORD MOTOR CO.
  30. With the transaxle in (P) PARK, the vehicle should be on a level surface, the engine at idle (680-780 RPM), foot pressed on the brake, move the selector lever through each gear and allow engagement of each gear. Place the selector lever back in the PARK position.
  31. Wipe the fluid level indicator cap and remove the fluid level indicator.
  32. Wipe the fluid level indicator with a clean cloth.
  33. NOTE: In order to get an accurate fluid level reading, the vehicle should be on a level surface, the engine at idle (680-780 RPM) for 5 minutes and the fluid temperature should be at least 70°C-80°C (158°F-176°F) using the scan tool.
  34. If fluid needs to be added, add fluid in 0.25L (1/2 pint) increments through the fluid fill plug located on the top of the transaxle near the fluid level indicator. Do not overfill the fluid. Install the fluid level indicator back in the fluid filler tube until it is fully seated, then remove the indicator. The fluid level should be at the upper-most mark on the fluid level indicator. Only fill to the upper-most mark on the fluid indicator. Do not overfill. Damage to the transaxle will occur.
  35. Fig 15: Locating Fluid Level Indicator
    G03991682Courtesy of FORD MOTOR CO.