Service Action 28: Code Convertible Top Module (M61 08 06)

SERVICE ACTION 28: CODE CONVERTIBLE TOP MODULE

TECHNICAL SERVICE BULLETIN

SUBJECT

Service Action: Code Convertible Top Module 

SITUATION

The CVM (Convertible Top Module) does not go into sleep mode. This results in a high current draw when the vehicle is switched off.

If the vehicle is unused for a period of 7 - 14 days, the battery will become discharged, and it will no longer be possible to start the engine.

Copies of the customer notification letter and Q & A are attached.

To minimize customer's inconvenience caused by this Service Action, you may pick-up (and deliver after repair) from the customer's home, or provide appropriate alternative transportation.

Customers will be impressed when you return their vehicle cleaned inside and out and with a full tank of gas. Reimbursement information for the vehicle fueling and valet costs can be found in the Warranty section of this bulletin.

CAUSE

CVM coding fault

AFFECTED VEHICLES

This Service Action involves R52 (Convertible) vehicles which were produced from March 1, 2006 to April 5, 2006.

In order to determine if a specific vehicle is affected by this Service Action, it will be necessary to utilize the "Service Menu" of the DCS (Dealer Communication System). Based on the response of the system, either proceed with the corrective action or take no further action.

The Chassis Number Ranges listed below are only  for informational purposes and are not to be considered as the only deciding factor.

Model	Chassis Number Range
Cooper Convertible	TF64699 - TF64830
Cooper Convertible Auto	TF88105 - TF88416
Cooper S Convertible	TG14847 - TG14993
Cooper S Convertible Auto	TK58275 - TK58509

PROCEDURE

1. Recode the CVM:
   • Use Progman V 21.2 or higher.
   • Connect a battery charger to the vehicle.
   • Start Progman and select "New session".
   • Select "MINI", select R50/R52/R53.
   • Select "Load software".
   • Answer the control unit replacement query with "No".
   • Select "CVM".
   • Select "Code" - coding is carried out.
   • End Progman.
   • Disconnect battery charger.
2. Check the battery voltage.

   For all MINI from March 1, 2006 production, a new test function that records the lowest battery voltage is available in the instrument cluster.

For vehicles with a standard instrument cluster: 

• With ignition "off", press and hold the panel dimmer (1).
• Press the trip reset button (2) three times.
• Release the panel dimmer button.
• The display (3) first shows the battery voltage immediately prior to the last sleep cycle.
  • e.g. "- -9.1 - -1260" = 12.60 volts
• The display then cycles to lowest battery voltage.
  • e.g. "- -9.2 - -0860" = 8.60 volts
    Fig 1: Panel Dimmer, Trip Reset Button And Display - Standard Instrument Cluster

    

Follow the above procedure and read off the display. Depending on the results obtained, follow the appropriate procedure below:

If the second  display reads: "- -9.2 - - - - - -"	The lowest battery voltage was above 12.4 volts. No recharging is necessary. The battery is good.
If the second  display reads: "- -9.2 - -1231" or higher	The lowest battery voltage was above 12.3 volts. No recharging is necessary. The battery is good.
If the first  display reads between: "- -9.1 - -1200" and "- -9.1 - -1300" and the second  display reads: "- -9.2 - -1200" or above	The battery needs to be recharged. Charge the battery in accordance with the Repair Instructions RA 61 00 ...- "Battery".
If the second  display reads "- -9.2 - -1199" or lower	The battery must be replaced. Replace the battery in accordance with the Repair Instructions RA 61 21 010 - "Remove and refit the battery".

For vehicles with the double instrument cluster: 

• With ignition "off", press and hold the panel dimmer (1).
• Press the trip reset button (2) three times.
• Release the panel dimmer button.
• The display (3) first shows the battery voltage immediately prior to the last sleep cycle.
  • e.g. "- -3.0 - -1260" = 12.60 volts
• The display then cycles to lowest battery voltage.
  Fig 2: Panel Dimmer, Reset Button And Display - Double Instrument Cluster

  

e.g. "- -3.1 - -0860" = 8.60 volts

Follow the above procedure and read off the display. Depending on the results obtained, follow the appropriate procedure below:

If the second  display reads: "- -3.1 _ _0000"	The lowest battery voltage was above 12.4 volts. No recharging is necessary. The battery is good.
If the second  display reads: "- -3.1 - -1231" or higher	The lowest battery voltage was above 12.3 volts. No recharging is necessary. The battery is good.
If the first  display reads between: "- -3.0 - -1200" and "- -3.0 - -1300" and the second  display reads: "- -3.1 - -1200" or above	The battery needs to be recharged. Charge the battery in accordance with the Repair Instructions RA 61 00 ...- "Battery".
If the second  display reads "- -3.1 - -1199" or lower	The battery must be replaced. Replace the battery in accordance with the Repair Instructions RA 61 21 010 - "Remove and refit the battery".
	Reinitialize both power windows. To initialize, raise the window glass and keep the switch depressed in the "Lift" position for approx. 5 seconds and then release. Refer to repair instruction RA 67 62.. (Notes on initializing power window unit (front).

PARTS INFORMATION

Part Number	Description	Quantity
61 21 6 920 804	Exide Battery	1

LABEL INSTRUCTIONS

This Service Action has been assigned code number 28.  After the vehicle has been checked, and corrected if necessary, obtain a label (MD 20-036) and:

1. emboss your MINI dealer warranty number in the middle of the label (1);
2. punch out code number 28  printed on the label (2) and,
3. affix the label to the B  pillar as shown.

If the vehicle already has a label from a previous Service Action/Recall Campaign, affix the new label next to the old one. Do not affix one label on top of another one because a number from an underlying label could appear in the punched-out hole of the new label.

WARRANTY INFORMATION

Reimbursement for this Service Action will be via normal claim entry  utilizing the following information.

Defect Code:  00 61 49 02 00

Before delivery of the vehicle to the customer. 

1. Job Description:  Code the CVM and check the battery condition
2. Labor Operation:  +00 56 833
3. Labor Allowance:  4 FRU

1. Job Description:  Code the CVM, check the battery condition and recharge the battery
2. Labor Operation:  +00 56 834
3. Labor Allowance:  4 FRU

1. Job Description:  Code the CVM, check the battery condition and replace the battery
2. Labor Operation:  +00 56 835
3. Labor Allowance:  5 FRU

After delivery of the vehicle to the customer. 

1. Job Description:  Code the CVM and check the battery condition
2. Labor Operation:  00 56 153
3. Labor Allowance:  5 FRU

1. Job Description:  Code the CVM, check the battery condition and recharge the battery
2. Labor Operation:  00 56 154
3. Labor Allowance:  5 FRU

1. Job Description:  Code the CVM, check the battery condition and replace the battery
2. Labor Operation:  00 56 155
3. Labor Allowance:  7 FRU

Only one of the job numbers listed may be billed.

Enter the test code from the battery tester printout in the comment box of the warranty claim and file the battery tester printout with the vehicle records.

MINI RE-FUELING COSTS

MINI a Division of BMW of North America, LLC, will provide reimbursement to have the gas tank topped off once, as required, for each vehicle affected by this Service Action.

1. Defect Code:  85 99 00 33 NA - Refuel MINI (Customer vehicles only)
2. Sublet:  Actual cost to top off fuel tank
3. Sublet Code:  4

Please attach the fuel purchase receipt to the repair order to document cost.

VALET COSTS

MINI a Division of BMW of North America, LLC, will provide reimbursement for vehicle valet services (pick up & delivery) for each vehicle affected by this Service Action. Attach the appropriate receipt to the repair order.

1. Defect Code:  99 99 77 77 NA - Valet Service for MINI
2. Sublet:  $25.00
3. Sublet Code:  4

RENTAL VEHICLES

Dealers participating in the MINI Dealer Administered Customer Assistance Program may self-authorize claims for reimbursement of rental costs from independent rental agencies in certain situations.

ATTACHMENTS