41 00... Separating Cut Determination With A Template

WARNING: This page is about a different car, the 2013 BMW 550i GT, 2012 BMW 550i GT, 2011 BMW 550i GT, and 2010 BMW 550i GT. However, it is still accessible from the selected car via links, so may be relevant.

In the case of a partial replacement piece, a body component is cut at a point described in the repair instructions.

A template may be used for the exact position determination for the separating cut.

The template is made from the reinforcement plate and can be reused.

Carry over schematic diagram at the separation cut C-pillar to the relevant vehicle type.

Remove stud bolts (1).

Set bore holes ø 4 mm at the positions of the removed stud bolts.

If applicable, place additional bore holes in the area of the edges.

Fig 1: Identifying Stud Bolts

Courtesy of BMW OF NORTH AMERICA, INC.

Insert the template (1) into the new part (in direction of arrow) until it is flush (without gap).

Carry over the positions of the holes (2) to the new part.

Remove reinforcement plate again.

Fig 2: Inserting Template Into Template Part

Courtesy of BMW OF NORTH AMERICA, INC.

Connect marks (positions of holes) to the separating cut line (1).

Carry out the separating cut.

Tear and separate the separating cut on the vehicle according to the new part.

Fig 3: Identifying Holes Position And Cut Lines

Courtesy of BMW OF NORTH AMERICA, INC.