Engine - Repair -- Cooper (F54)

• 11 00 Engine
  • Handling components after flood damage
  • Overview of consumables (BMW parts catalogue)
  • Securing engine in installation position
  • Checking all cylinders for loss of pressure (B38 engine) (Cooper Clubman base)
  • Engine identification
  • Mounting engine on assembly jig (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing acoustic cover (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Checking compression of all cylinders (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Checking all cylinders for loss of pressure (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Commissioning the oil circuit (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Mounting engine on assembly jig (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing engine with transmission (B38 engine) (Cooper Clubman base FWD)
    • Notes
    • Repair notes for cylinder head or engine replacement
  • Removing and installing engine with transmission (B38 engine) (Cooper Clubman base AWD)
  • Removing and installing engine with transmission (B48 and B46 engines) (Cooper Clubman S FWD)
  • Removing and installing engine with transmission (B48 and B46 engines) (Cooper Clubman S AWD and JCW)
• 11 12 Cylinder Head With Lid
  • Removing and installing/seal cylinder head cover (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing acoustic cover (B38 engine) (Cooper Clubman base)
  • Removing and installing cylinder head (B38 engine) (Cooper Clubman base)
  • Replacing cylinder head gasket (B38 engine) (Cooper Clubman base)
  • Grinding cylinder head sealing surface (B38 engine) (Cooper Clubman base)
  • Checking cylinder head on watertightness (B38 engine) (Cooper Clubman base)
  • Removing and installing/sealing cylinder head cover (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing cylinder head (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing cylinder head gasket (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Milling cylinder head sealing surface (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Checking cylinder head for watertightness (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 13 Oil Pan
  • Removing and installing, sealing or replacing oil sump (B38 engine) (Cooper Clubman base)
  • Removing and installing, sealing or replacing oil sump (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 14 Housing Cover
  • Removing and installing, sealing/replacing rear timing case cover (B38 engine) (Cooper Clubman base)
  • Replacing rear crankshaft seal (B38 engine) (Cooper Clubman base)
  • Detaching and attaching/replacing timing case cover on front at bottom (B38 engine) (Cooper Clubman base)
  • Replacing front crankshaft seal (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing, sealing/replacing rear timing case cover (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing crankshaft seal at rear (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 15 Crankcase Ventilation
  • Measuring the internal engine pressure (B38 engine) (Cooper Clubman base)
  • Measuring the internal engine pressure (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 16 Component Carrier
  • Removing and installing alternator bracket (B38 engine) (Cooper Clubman base)
  • Removing and installing alternator bracket (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 21 Crankshaft With Bearing
  • Replacing crankshaft (B38 engine) (Cooper Clubman base)
  • Replacing all crankshaft main bearing shells (B38 engine) (Cooper Clubman base)
  • Replacing crankshaft (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing all crankshaft main bearing shells (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replace lower crankshaft guide bearing shells (B48) (John Cooper Works ALL4)
  • Replace crankshaft guide bearing shells (B48) (John Cooper Works ALL4)
• 11 22 Flywheel
  • Removing and installing/replacing flywheel (B38 engine) (Cooper Clubman base)
  • Replacing roller bearing for dual-mass flywheel (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing flywheel (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 23 Vibration Damper
  • Removing and installing/replacing vibration damper (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing vibration damper (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 24 Connecting Rod With Bearing
  • Replace all connecting rod bearings (B38 engine) (Cooper Clubman base)
  • Replacing all connecting rod bearings (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 25 Piston With Rings And Bolts
  • Removing and installing or replacing all pistons (B38 engine) (Cooper Clubman base)
  • Replacing piston rings on all pistons (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing all pistons (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing piston rings on all pistons (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 27 Counterbalance Shafts
  • Removing and installing/replacing counterbalance shaft (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing counterbalance shafts (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 28 Drive Belt And TENSIONER
  • Replacing drive belt for alternator (B38 engine) (Cooper Clubman base)
  • Replacing tensioning device for alternator drive belt (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing idler pulley for drive belt (B38 engine) (Cooper Clubman base)
  • Tensioning/releasing of drive belt for alternator (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing drive belt for alternator (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing tensioning device for alternator drive belt (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing idler pulley for drive belt (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 31 Camshaft
  • Notes on checking and adjusting the timing (B36 / B37 / B38 / B46 / B47 / B48 engines)
  • Checking camshaft timing (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing intake camshaft (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing exhaust camshaft (B38 engine) (Cooper Clubman base)
  • Replacing both timing chains (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing chain tensioner (B38 engine) (Cooper Clubman base)
  • Adjustment time of camshaft(s) (B38 engine) (Cooper Clubman base)
  • Checking camshaft timing (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing intake camshaft (B48A/B46A) (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing exhaust camshaft (B48A/B46A) (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing both timing chains (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing the chain tensioner (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Adjusting timing of camshaft(s) (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 33 Rocker Arm With Bearing
  • Removing and installing/replacing all rocker arms (B38 engine) (Cooper Clubman base)
  • Replacing all hydraulic valve clearance compensating elements (B38 engine) (Cooper Clubman base)
  • Removing and installing or replacing all rocker arms (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing all hydraulic valve clearance compensating elements (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 34 Valves, Valve Springs, And Valve Stem Seals
  • Replacing all valve springs (B38 engine) (Cooper Clubman base)
  • Removing and installing or replacing all valves (B38 engine) (Cooper Clubman base)
  • Replacing all valve stem seals (B38 engine) (Cooper Clubman base)
  • Replacing all valve springs (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing or replacing all valves (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Replacing all valve stem seals (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 36 Variable Camshaft Timing Control
  • Removing and installing/replacing intake adjuster (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing exhaust camshaft adjuster (B38 engine) (Cooper Clubman base)
  • Removing and installing or replacing intake and exhaust camshaft adjusters (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing VANOS central valve on the intake side (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing exhaust side VANOS central valve (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing both VANOS central valves (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing both actuators (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing intake adjuster (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing exhaust camshaft adjuster (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing intake and exhaust camshaft adjusters (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing VANOS central valve on the intake side (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing exhaust side VANOS central valve (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing both VANOS central valves (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing both actuators (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 37 VALVETRONIC
  • Removing and installing/replacing eccentric shaft (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing intermediate levers (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing servomotor for eccentric shaft (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing eccentric shaft (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing intermediate levers (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing servomotor for eccentric shaft (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 40 Oil Supply
  • Checking engine oil pressure (B38 engine) (Cooper Clubman base)
  • Checking engine oil pressure (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 41 Oil Pump
  • Removing and installing or replacing the oil pump (B38 engine) (Cooper Clubman base)
  • Installing and removing/replacing hydraulic valve for oil pressure control (B38 engine) (Cooper Clubman base)
  • Removing and installing or replacing the oil pump (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Installing and removing/replacing hydraulic valve for oil pressure control (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 42 Oil Filter And Lines
  • Removing and installing/replacing full-flow oil filter (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing the oil feed line for the exhaust turbocharger (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing the oil return line for the exhaust turbocharger (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing full-flow oil filter (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/seal or replacing oil feed line for exhaust turbocharger (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/seal or replacing oil return line for exhaust turbocharger (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 44 Oil Cooler
  • Removing and installing/replacing oil-to-water heat exchanger (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing oil-to-water heat exchanger (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 51 Water Pump
  • Removing and installing/replacing the coolant pump (B38 engine) (Cooper Clubman base)
    • REP-TAT-P-1151-01 Removing the coolant pump
    • REP-TAT-P-1151-02 Installing coolant pumps
  • Removing and installing/replacing coolant pump (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 53 Thermostat And Coolant Lines
  • Removing and installing/replacing coolant thermostat (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing the auxiliary water pump (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing coolant thermostat (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing coolant return line for exhaust turbocharger (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing coolant feed line for exhaust turbocharger (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing auxiliary water pump (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 61 Intake System
  • Removing and installing the intake system (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing right charge air duct (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing left-hand charge air duct (B38 engine) (Cooper Clubman base)
  • Removing and installing the intake system (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing right charge air duct (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing left-hand charge air duct (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 65 Turbocharger
  • Removing and installing/replacing exhaust turbocharger (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing exhaust turbocharger (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing the adapter for exhaust turbocharger (B46, B48) (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 66 Vacuum Pump
  • Removing and installing or replacing vacuum pump (B38 engine) (Cooper Clubman base)
  • Removing and installing or replacing vacuum pump (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 74 Exhaust-Gas RECIRCULATION Valve
  • Replace electric valve for vacuum control of coolant pump (B48 and B46 engines) (Cooper Clubman S and JCW)
• 11 78 Oxygen Sensors
  • Removing and installing/replacing the Lambda oxygen sensor (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing the oxygen sensor monitor (B38 engine) (Cooper Clubman base)
  • Removing and installing/replacing the Lambda oxygen sensor (B48 and B46 engines) (Cooper Clubman S and JCW)
  • Removing and installing/replacing the oxygen sensor monitor (B48 and B46 engines) (Cooper Clubman S and JCW)