General Electrical System - Repair (F60 PHEV)
- 61 00 General Information
- Diagnosis for Condition Based Service
- Encode/program control unit(s)
- Notes for disconnecting and connecting the vehicle battery
- Notes on handling optical fibers
- Notes on handling the high pressure cleaner
- Notes on handling wiring harnesses and cables
- Repairing airbag cables
- Safety instructions for handling vehicle battery
- Safety instructions on handling hybrid cars
- 61 00 730 Programming/encoding the control unit(s) including deletion of fault memory
- 61 12 Battery Cables
- 61 13 Plug Connections, Terminals
- Butt connector for repairing a plug connection
- Circular plugs, 4-, 7-, 10- 12-, 25-pin, System D1.5/D2.5
- Circular connector, 7-pin, 8-pin, system D2.5
- Circular connector, 13-pin, system D2.5
- Circular connector, 20-pin, system D2.5
- Connector housing, LCC contact (load current contact)
- Control unit plugs, 25-, 35-, 55-, 83-, 88-pin
- Crimping Micro Power Quadlock contacts (MPQ)
- Crimping annular contacts
- Crimping Micro Quadlock System contacts (MQS)
- Crimping optical fibers
- Cutting, strip off insulation and crimping optical fibers
- Cutting to length and stripping insulation from cables
- Cutting to length and strip off insulation from cables
- Handling cables and optical fibers
- Inline connectors, 15-pin, System D2.5
- In-line connectors, 24-/44-pin, Hybrid System MQS/MPQ
- In-line connectors, 30-pin, Hybrid System MQS/MPQ
- In-line connectors, 30-pin, System D2.5
- In-line plugs, 20-pin, System D2.5
- In-line plugs, 2-pin, System JPT ELA
- In-line plugs, 2-pin, System MDK 3 plus 2.8
- Inline connectors, 6-, 8-pin, System MQS
- Inline plugs, 2-pin, System MPQ 2.8
- Inline plugs, 4-, 10-pin, System Elo
- In-line plugs, 4-pin, System DFK ELA
- Inline plugs, 3-, 6-pin, System Elo-Power 2.8
- In-line plugs, 6- to 50-pin, System Elo
- Inline plugs, 8-, 12-pin, System D2.5
- Installing comb connector for retrofitting/repairs
- Notes for opening contacts and locks of different plug contact systems
- Socket housing 42-, 43-, 46-pin, Hybrid System MQS/MPQ
- Socket housing (radio connector), Hybrid System MQS/MPQ
- Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS/MPQ, Elo/Elo Power
- Socket housings, 5-pin, 8-pin, System MQS/MPQ
- Special tools for wiring harness repairs
- Unlocking and disconnecting different plug connections
- 61 13 910 Connect a cable to the butt connector
- 61 14 Power Distribution Box
- 61 20 Battery
- 61 21 Vehicle Battery (12V)
- 61 25 High-Voltage Battery Unit
- 61 27 High-Voltage Battery System Components
- 61 27 500 Replacing the lid for the high-voltage battery unit (high-voltage battery unit removed)
- 61 27 521 Replacing venting unit (high-voltage battery unit removed)
- 61 27 531 Replacing high-voltage connection
- 61 27 541 Replacing CSC (high-voltage battery unit removed) (top)
- 61 27 543 Replacing CSC (high voltage battery unit removed) (bottom)
- 61 27 551 Replace safety box (high-voltage battery unit removed)
- 61 27 561 Replacing CSC wiring harness
- 61 27 566 Replacing the communication vehicle wiring harness (high-voltage battery unit removed)
- 61 27 571 Replacing battery management electronics (SME) (high-voltage battery unit removed)
- 61 27 581 Replace the housing pan for the high-voltage battery unit (high-voltage battery unit removed)
- 61 27 591 Replacing high voltage connecting wire (high-voltage battery unit removed)
- 61 27 596 Replacing the radiator for high-voltage battery unit (High-voltage battery unit removed) (top)
- 61 27 598 Replacing radiator bottom for high-voltage battery unit (high-voltage battery unit removed) (bottom)
- 61 27 601 Replacing temperature sensor
- 61 27 611 Replacing high voltage cell module connector
- 61 27 621 Replacing a cell module (high-voltage battery unit removed) (top)
- 61 27 623 Replacing a cell module (high voltage battery unit removed) (bottom)
- 61 27 650 Set up high-voltage battery unit for replacement
- Installing the holder
- Install high-voltage connection
- Install high-voltage connecting line
- Installing communication wiring harness
- Installing the positioning pin
- Install bottom radiator
- Installing the cell module, bottom
- Tighten radiator
- Installing the removable panel
- Installing top radiator
- Installing all cell modules on top
- Installing the top removable panel
- Install battery management electronics (SME)
- Installing the safety box
- Install venting unit
- Installing the lid of the high-voltage battery unit
- 61 27 910 Repair of temperature sensor (negative temperature coefficient) on a cell module (cell module removed)
- 61 31 Switches
- Removing and installing (replacing) the driving dynamics control
- 61 31 008 Removing and installing (replacing) steering column switch cluster
- 61 31 011 Replacing coil spring cassette
- 61 31 014 Removing and installing/replacing Start/Stop switch
- 61 31 021 Remove and install/replace ring antenna
- 61 31 037 Removing and installing/replacing light control unit
- 61 31 043 Remove and install roof switch center
- 61 31 052 Removing and installing/replacing center console control panel
- 61 31 068 Removing and installing/replacing switch for front passenger airbag deactivation
- 61 31 080 Removing and installing/replacing switch for hazard warning flashers
- 61 31 084 Removing and installing/replacing the switch for the power tailgate
- 61 31 113 Removing and installing/replacing both shift paddles for automatic transmission
- 61 31 116 Replacing the rocker switch for rear power electric windows
- 61 31 117 Removing and installing/replacing power window switch (driver's side)
- 61 31 118 Removing and installing/replacing power window switch of front passenger side
- 61 31 134 Removing and installing/replacing USB audio interface connecting socket
- 61 31 172 Removing and installing/replacing switch for electromechanical parking brake
- 61 31 195 Removing and installing front controller
- 61 31 204 Replacing operating unit for seat adjustment
- 61 31 221 Removing and installing/replacing both multifunction steering wheel switches
- 61 31 251 Removing and installing (replacing) audio operating facility
- 61 31 253 Removing and installing/replacing switch for assistance system
- 61 31 255 Replacing switch for vehicle exterior mirror
- 61 31 299 Removing and installing/replacing clutch module
- 61 31 310 Replacing brake light switch
- 61 31 327 Removing and installing/replacing gear selector switch gearshift lever knob
- 61 31 362 Removing and installing (replacing) receiver for radio remote control
- 61 31 544 Replacing roof switch cluster
- 61 31 696 Replacing front controller
- 61 33 Horn
- 61 35 Control Units, Modules
- Notes on ESD protection (Electro Static Discharge)
- Overview, rain sensor (additional work when replacing the windshield/sensor replacement)
- Overview of additional work for the removal and installation or replacement of electronic components in the body area/windshield
- 61 35 080 Removing and installing/replacing control unit/module for left or right seat adjustment
- 61 35 095 Removing and installing/replacing control unit/module for seat heating
- 61 35 177 Removing and installing (replacing) rain/driving-light sensor
- 61 35 179 Replacing and installing (replacing) the solar rain/driving-light sensor and condensation sensor
- 61 35 240 Removing and installing the control unit for contactless trunk opening
- 61 35 243 Removing and installing the sensor line for top contactless trunk opening
- 61 35 245 Removing and installing the sensor line for bottom contactless trunk opening
- 61 35 278 Remove/install Body Domain Controller (BDC)
- 61 35 360 Removing and installing control unit for camera-based driver support systems (KAFAS)
- 61 35 741 Replacing the control unit for contactless trunk opening
- 61 35 779 Replace Body Domain Controller control unit (BDC)
- 61 35 861 Replacing control unit for camera-based driver support systems (KAFAS)
- 61 35 954 Removing and installing/replacing interior antenna for Comfort Access (rear center console)
- 61 35 970 Removing and installing/replacing luggage compartment antenna for Comfort Access
- 61 35 975 Removing and installing/replacing bumper antenna for Comfort Access
- 61 35 980 Removing and installing/replacing antenna for Comfort Access on left or right
- 61 44 High-Voltage Charging Control Module
- 61 61 Windshield Wiper System
- Adjusting left or right windshield wiper
- 61 61 010 Checking/adjusting angle of attack of windshield wiper arms on windshield
- 61 61 021 Replacing the wiper blade on the left or right
- 61 61 081 Replacing the left or right wiper arm
- 61 61 270 Removing and installing (replacing) console for windshield wiper system complete with electric motor
- 61 61 271 Replacing console for windshield wiper system complete with motor
- 61 62 Rear Window Wiper
- 61 71 Windshield Washer System