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Fuel Level Sensor Replacement

  1. Remove the rear seat cushion assembly. (Refer to REAR SEAT ASSEMBLY .)
  2. Remove the hole cover (RH).
    Fig 1: Identifying Hole Cover
    G02398343Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Disconnect the fuel level sensor (sub) connector and fuel tank differential pressure sensor connector.
    Fig 2: Identifying Fuel Tank Differential Pressure Sensor
    G02398344Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When with drawing the fuel level sensor (sub) from the fuel tank, be careful not damage the sensor unit and the float.
  4. Remove the fuel level sensor (sub) mounting bolts and remove the fuel tank gauge unit from service hole.
    Fig 3: Identifying Fuel Level Sensor
    G02398345Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When inserting the fuel level sensor (sub) into the fuel tank, be careful not damage the sensor unit and the float.
  5. Install the fuel level sensor to the fuel tank through the service hole.
    Fig 4: Installing Fuel Level Sensor To Fuel Tank Through Service Hole
    G02398346Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Connect the fuel level sensor (sub) connector and fuel tank differential pressure sensor connector.
    Fig 5: Connecting Fuel Level Sensor Connector And Fuel Tank Differential Pressure Sensor Connector
    G02398347Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. Install the hole cover (RH).
    1. Tightening torque: 1.5 +/- 0.5 N.m (14+/- 4 in-lb) 
    Fig 6: Installing Hole Cover
    G02398348Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  8. Install the rear seat cushion assembly. (Refer to REAR SEAT ASSEMBLY .)
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