Engine Overhaul - 2.4L

• General Specifications
• Service Specifications
• Rework Dimensions
• Torque Specifications
• Sealants And Adhesives
  • Notes
  • Liquid Gasket (FIPG)
  • Disassembly
  • Cleaning Of Gasket Surface
  • Application Procedure
• Special Tools
• Ignition System
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Crankshaft Pulley Center Bolt Removal
      • Spark Plug Removal
    • Installation Service Points
      • >>A<< Spark Plug Installation
      • >>B<< Crankshaft Pulley/Crankshaft Pulley Washer/Crankshaft Pulley Center Bolt Installation
      • >>C<< Generator Installation
• Throttle Body
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< O-Ring/Manifold Absolute Pressure Sensor/Evaporative Emission Purge Solenoid Installation
      • >>B<< Throttle Body Gasket Installation
• Intake Manifold And Fuel System
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Engine Oil Pressure Switch Installation
      • >>B<< Knock Sensor Installation
      • >>C<< Inlet Manifold/Injector Protector Front Installation
      • >>D<< Inlet Manifold Stay Installation
      • >>E<< O-Ring Installation
      • >>F<< Fuel Injector/O-Ring/Injector Support Installation
      • >>G<< Fuel Rail Assembly/Bracket/Injector Protector Rear Installation
• Exhaust Manifold
  • Removal And Installation
    • Notes
    • Removal Service Point
      • <<A>> Linear Air-Fuel Ratio Sensor Removal
    • Installation Service Points
      • >>A<< Exhaust Manifold/Exhaust Manifold Washer/Exhaust Manifold Nut Installation
      • >>B<< Linear Air-Fuel Ratio Sensor Installation
      • >>C<< O-Ring/Crankshaft Position Sensor Installation
      • >>D<< Exhaust Manifold Bracket Installation
• Water Hose And Pipe
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Thermostat Housing/Water Pipe Assembly Installation
      • >>B<< Thermostat Installation
      • >>C<< Engine Coolant Temperature Sensor Installation
• Valve Lift Control Motor
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Valve Lift Sensor Installation
      • >>B<< Bush/Motor Bracket Installation
      • >>C<< Valve Lift Control Motor Installation
• Oil Pan And Timing Chain Case
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Oil Seal Removal
      • Oil Filter Removal
      • <<C>> Oil Pan Removal
      • <<D>> Timing Chain Case Removal
    • Installation Service Points
      • >>A<< Timing Chain Case Installation
      • >>B<< Timing Chain Case Cover Installation
      • >>C<< Front Oil Seal Installation
      • >>D<< Oil Pan Installation
      • >>E<< Rocker Cover Installation
      • >>F<< Oil Filter Installation
      • >>G<< Oil Seal Installation
• Timing Chain
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Timing Chain TENSIONER Removal
    • Installation Service Points
      • >>A<< Timing Chain/Timing Chain Guide/TENSIONER Lever Installation
      • >>B<< Timing Chain TENSIONER Installation
  • Inspection
    • Valve Clearance Adjustment
• Rocker Arms And Camshaft
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> V.V.T. Sprocket, Rocker Arm And Camshaft Assembly Removal
      • Nut/Adjusting Screw Removal
      • <<C>> V.V.T. Sprocket Bolt/V.V.T. Sprocket Assembly Removal
    • Installation Service Points
      • >>A<<Dowel Pin Installation
      • >>B<< V.V.T. Sprocket Bolt/V.V.T. Sprocket Assembly Installation
      • >>C<< V.V.T. Sprocket, Rocker Arm And Camshaft Assembly Installation
      • >>D<< O-Ring/Oil Feeder Control Valve Installation
• Cylinder Head And Valves
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Retainer Lock Removal
      • Valve Stem Seal Removal
    • Installation Service Points
      • >>A<< Valve Stem Seal Installation
      • >>B<< Valve Spring Installation
      • >>C<< Retainer Lock Installation
      • >>D<< Cylinder Head Gasket/Cylinder Head Assembly Installation
      • >>E<< Cylinder Head Bolt Assembly Installation
  • Inspection
    • Cylinder Head
    • Valve
    • Valve Spring
    • Valve Guide
    • Valve Seat
    • Repair Procedure Of Valve Seat
    • Replacement Procedure Of Valve Seat
    • Replacement Procedure Of Valve Guide
• Balancer Chain
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Drive Plate Bolt Removal
      • Balancer Shaft Chain TENSIONER/Crankshaft Sprocket/Balancer Chain/Balancer Shaft Module Removal
      • <<C>> Ladder Frame Removal
    • Installation Service Points
      • >>A<< Ladder Frame Installation
      • >>B<< Crankshaft Sprocket/Balancer Chain/Balancer Shaft Module Installation
      • >>C<< Balancer Shaft Chain TENSIONER Installation
      • >>D<< Rear Oil Seal Installation
      • >>E<< Drive Plate Bolt Installation
• Piston And Connecting Rod
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Connecting Rod Cap Removal
      • Piston Pin Removal
    • Installation Service Points
      • >>A<< Piston Pin Installation
      • >>B<< Oil Ring Installation
      • >>C<< Piston Ring No. 2/Piston Ring No. 1 Installation
      • >>D<< Piston Connecting Rod Assembly Installation
      • >>E<< Connecting Rod Bearing Installation
      • >>F<< Connecting Rod Cap Installation
      • >>G<< Connecting Rod Cap Bolt Installation
  • Inspection
    • Piston Rings
    • Crankshaft Pin Oil Clearance (PLASTIGAGE Method)
• Crankshaft And Cylinder Block
  • Removal And Installation
    • Notes
    • Removal Service Point
      • <<A>> Crankshaft Removal
    • Installation Service Points
      • >>A<< Crankshaft Sensing Ring Installation
      • >>B<< Thrust Bearing Installation
      • >>C<< Crankshaft Bearing Upper Installation
      • >>D<< Crankshaft Bearing Lower Installation
      • >>E<< Crankshaft Bearing Cap/Crankshaft Bearing Cap Bolt Installation
  • Inspection
    • Crankshaft Oil Clearance (PLASTIGAGE Method)
    • Cylinder Block