FCM-Ecu Reprogramming - Safety Recall Campaign (SR-18-007)

FCM-ECU REPROGRAMMING - SAFETY RECALL CAMPAIGN

SERVICE CAMPAIGN BULLETIN

PURPOSE

FCM-ECU REPROGRAMMING - SAFETY RECALL CAMPAIGN 

This Safety Recall Bulletin provides instructions for reprogramming the Forward Collision Mitigation (FCM)-ECU with countermeasure software.

BACKGROUND

Due to an inappropriate programming of the FCM-ECU, the FCM-ECU may apply braking for longer than needed, even after a pedestrian is no longer detected. If the FCM-ECU software activates the brake for longer than necessary, the driver may react by applying additional braking. The resulting rapid deceleration of the vehicle can increase the risk of a rear-end collision.

AFFECTED VEHICLES

• 2018 - 2019 Eclipse Cross built between December 26, 2017 - June 21, 2018
• 2017 - 2018 Outlander built between August 1, 2016 - June 13, 2018
• 2018 Outlander PHEV built between November 13, 2017 - June 25, 2018
• 2018 Outlander Sport built between August 8, 2017 - June 25, 2018

REQUIRED OPERATIONS

1. Confirm your MUT-III is updated with the latest reprogramming database.
2. Reprogram the FCM-ECU with the new software. Refer to the "FCM-ECU Reprogramming Chart"  for new software information.

SPECIAL EQUIPMENT

The following equipment is needed to inspect and reprogram the FCM-ECU.

• VCI (Vehicle Communication Interface) or VCI Lite - MB991824 or MB992744V.
• MEDIC Laptop/Tablet with A/C power adapter - MIT540031, or FZG1MK2.
• MUT-III main harness 'A' (blue connector at the DLC end) - MB992745V
• USB 2.0 cable - RRAR1MBR-108GL
• MEDIC 3.5/4 update at 557  or higher.
• For Standalone MUT-III units, MUT3 SE Reprogramming Database N180901  or higher.

FCM-ECU REPROGRAMMING CHART

Model	FCM-ECU Part Number	Data Number	Software Part Number
			Previous	NEW
Eclipse Cross	8638A189	8638A345	8638A18900	8638A18901
Outlander & Outlander PHEV	8638A110	8638A346	8638A11000	8638A11001
Outlander Sport	8638A180	8638A347	8638A18000	8638A18001

REPAIR PROCEDURE

SOFTWARE/MEDIC VERSION VERIFICATION 

1. Verify that the ECU has not already been updated to the latest S/W number in the table above.

   If the FCM-ECU is at the latest level, reprogramming is not necessary.

   For MEDIC 3.5/4 users only: (MUT-III STV users go to step   4 ) 

2. Verify the MEDIC 3.5/4 is at version 3.5 and at update 557  or higher.

   If your MEDIC 3.5/4 update is at least 557,  continue with the Reprogramming Procedure on page 4.

   If your MEDIC 3.5/4 update is below 557,  update your MEDIC as follows.

3. If the MEDIC update screen advises updates are available, click the "Begin" button. After all updates are complete, GO TO THE REPROGRAMMING PROCEDURE. 

   FOR STANDALONE MUT-III SCAN TOOL VIEWER (STV) ONLY 

4. Using MEDIC, from the main page, click the "MUT3-SE" icon at the top center of the screen to open MUT-III SE.

   Click the "STV" button.

   1. Click on the "ECU Reprogram" button.
   2. Click "SDB Data List."
   3. Confirm that the database number displayed in the upper right above the chart is N180901 or higher. 
   • If the database number displayed on your MUT3-SE is N180901  or greater, continue to the "Reprogramming Procedure." 
   • If the reprogramming database number displayed on your MUT3-SE is lower  than N180901,  then the MUT3-SE database needs to be updated.

REPROGRAMMING PROCEDURE

1. Connect the equipment as follows:
   NOTE: VCI Lite and MEDIC 4.0 Toughpad shown for illustration purposes only.
   • Turn the MEDIC PC/tablet on. If the battery indicator in the lower right hand corner of the screen does not show a full charge, it is recommended that either the battery be charged prior to beginning, or be used with the A/C power adaptor connected.
   • Connect the USB cable to the VCI/VCI Lite.
   • When the laptop/tablet displays the MEDIC main screen, connect the USB cable to the device.
   • Connect the MUT-III main harness with the blue DLC connection to the VCI/VCI Lite.
   • Connect the blue connection of the MUT-III main harness to the vehicle's data link connector.
   • For VCI only (P/N MP991824): Turn the VCI power switch ON. Verify that the indicator lamp in the upper right corner of the screen is green.
   CAUTION: DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS DURING THE REPROGRAMMING PROCESS AS IT COULD CAUSE THE CONTROL UNIT TO LOSE DATA. IF THE USB CABLE IS DISCONNECTED DURING THIS PROCEDURE, A WARNING MESSAGE WILL DISPLAY.
2. Turn the ignition switch to the "ON" position.
3. Using MEDIC, from the main page, click the "MUT3-SE" icon at the top center of the screen to open MUT-III SE.

   Click the "STV" button.

4. The System Select screen opens and populates with some basic information from the vehicle.

   If the class has to be chosen from the drop down menu, then please look at the label on the passenger side B pillar to identify the appropriate class.

   Then select the correct class from the drop-down list.

5. Verify that the FCM-ECU has not already been updated to the latest S/W number in the table above.

   If the FCM-ECU is at the latest level, reprogramming is not necessary.

   1. Select "FCM/LDW/AHB" from the System List, then click on the check mark at the bottom of the screen.
   2. Select "Special Function."
   3. Select "ECU Information."
   4. If the Software Part Number listed is not  at the latest level (shown in the "FCM-ECU Reprogramming Chart"),  proceed with the next steps.
6. Before reprogramming, perform an "Erase and Read All DTCs" to clear any DTCs that may have set.
   1. Click on the home button to go back to the System Select screen.

      Click the "ALL DTC" button.

   2. Select "Erase and Read all DTCs."
   3. A window will pop up asking you to confirm DTC erasing. Click the check mark in the dialog box for DTC erasing and reading to begin.
   4. The "System List" on the left side of the screen will have all selections checked. Do not  change these selections.
   5. Click the check mark at the bottom of the page to continue.
7. When DTC erasing is completed, click the check mark in the pop-up message that read "All erasing and checks are complete."
   1. If DTCs return after erasing is completed, click the check mark to clear the window. Diagnose and repair per the Service Manual.
   2. If DTCs do not return, click the check mark to clear the window, then click the Home icon in the lower left to return to the System Select menu.
8. Reprogram the FCM-ECU following the steps below.
   1. Click on the Reprogram button.
   2. Select "ECU Reprogramming (SDB)."
   3. Verify the "FCM/LDW/AHB" is selected in the System List, then click the check mark at the bottom of the page.
   4. Verify the correct Data No. is listed in the "FCM-ECU Reprogramming Chart." 
   5. Click the check mark at the bottom of the page to initiate reprogramming.
   6. Click the check mark in the "Check reprogramming data" dialog box.
   7. Once the reprogramming is initiated, the screen shown will indicate the reprogramming progress.
      NOTE: Do NOT disturb the cables or turn off the ignition during reprogramming.
   8. Click the check mark in the "Completed" dialog box.
   9. Verify the correct information is listed in the table. Click the check mark at the bottom of the page, then click the Home button to return to the System Select screen.
   10. Click the home icon on the bottom of the page.
9. Perform an "Erase and Read All DTCs" again to clear any DTCs that may have set.

   For instructions, refer to steps   6  and   7  in this bulletin. 

   1. If any DTCs appear, troubleshoot per the applicable Service Manual.
10. Verify that the Software Part Number is now at the latest number listed in the "FCM-ECU Reprogramming Chart"  in this bulletin.

    For instructions, refer to step   5  in this bulletin. 

11. Turn off the ignition switch and disconnect the MUT-III. Turn off and disconnect the battery charger.
12. Test drive the vehicle to confirm proper operation.

WARRANTY/RECALL CAMPAIGN CLAIM INFORMATION

Enter all claims as claim type 'C' - Recall/Campaign Claims Please follow the campaign instructions when entering each claim. See the example below. 

Certain 2018 Outlander Sport/RVR, 2017-2018 Outlander, 2018 Outlander PHEV and 2018-2019 Eclipse Cross models. 

Recall Claim Header Section 

After entering the vehicle data, select the applicable campaign number and the one repair scenario that was actually performed. 

LABOR OPERATIONS

There are MULTIPLE  repair scenarios for this campaign. Use only the applicable campaign labor operation that applies shown below.

Eclipse Cross, Outlander, Outlander PHEV and Outlander Sport/RVR 

#	Operation	Labor Operation Code	Labor Time	Operation
1	Reflash FCM-ECU	C1810R01	.3 hrs	Reflash
2	Refash FCM-ECU(with C1809R ASC-ECU at the same time)	C1810R02	.2 hrs	Reflash

RENTAL CARS

If there is a need to provide the owner with a rental car, claim the applicable charges in this section of the claim on the lower portion of the labor entry screen.