Engine Overhaul (2.0L Engine)

• General Specifications
• Service Specifications
• Fastener Tightening Specifications
  • Notes
  • New Tightening Method By Using Plastic Region Tightening Bolt
• Sealants And Adhesives
  • Notes
  • Liquid Gasket (FIPG)
  • Disassembly
  • Cleaning Of Gasket Surface
  • Application Procedure
• Special Tools
• Ignition System
  • Removal And Installation
    • Notes
    • Removal Service Point
      • <<A>> Crankshaft Pulley Bolt Removal
      • <<B>> Spark Plug Removal
    • Installation Service Points
      • >>A<< Spark Plugs Installation
      • >>B<< Crankshaft Pulley/Washer/Crankshaft Pulley Bolt Installation
      • >>C<< Generator Installation
• Throttle Body And EGR System
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Manifold Absolute Pressure (Map) Sensor Installation
      • >>B<< EGR Inlet Pipe Gasket/EGR Valve Support Gasket/EGR Pipe Gasket Installation
      • >>C<< EGR Valve Gasket Installation
• Intake Manifold And Fuel System
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Engine Oil Pressure Switch Installation
      • >>B<< Intake Manifold Installation
      • >>C<< Intake Manifold Stay Installation
      • >>D<< O-Ring Installation
      • >>E<< Injector And Injector Support Installation
      • >>F<< Fuel Rail Assembly/Bracket/Injector Protector Rear Installation
• Exhaust Manifold
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Crankshaft Position Sensor Installation
• Water Hose And Pipe
  • Removal And Installation
    • Notes
    • Installation Service Points
      • >>A<< Thermostat Housing/Water Pipe Assembly/Water Pipe Gasket Installation
      • >>B<< Thermostat Installation
      • >>C<< Water Outlet Fitting Gasket Installation
      • >>D<< Engine Coolant Temperature Sensor Installation
• Oil Pan And Timing Chain Case
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Oil Filter Removal
      • <<B>> Oil Pan Removal
      • <<c>> TIMING CHAIN CASE REMOVAL
    • Installation Service Points
      • >>A<< Timing Chain Case Installation
      • >>B<< Front Oil Seal Installation
      • >>C<< Oil Pan Installation
      • >>D<< Cylinder Head Cover Installation
      • >>E<< Oil Filter Installation
• Timing Chain
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Timing Chain TENSIONER Removal
      • <<B>> Exhaust V.V.T. Sprocket Bolt Removal
      • <<c>> INTAKE V.V.T. SPROCKET BOLT REMOVAL
    • Installation Service Points
      • >>A<< Intake V.V.T. Sprocket Bolt Installation
      • >>B<< Exhaust V.V.T. Sprocket Bolt Installation
      • >>C<< Timing Chain Installation
      • >>D<< Timing Chain TENSIONER Installation
  • Inspection
    • Intake V.V.T. Sprocket
    • Exhaust V.V.T. Sprocket
    • Valve Clearance Adjustment
• Camshaft
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Front Camshaft Bearing Cap/Oil Feeding Camshaft Bearing Cap/Camshaft Bearing Cap/Thrust Camshaft Bearing Cap Removal
      • <<B>> Valve Tappet Removal
    • Installation Service Points
      • >>A<< Valve Tappet Installation
      • >>B<< Camshaft/Bearing/Thrust Camshaft Bearing Cap/Camshaft Bearing Cap/Oil Feeding Camshaft Bearing Cap/Front Camshaft Bearing Cap Installation
      • >>C<< O-Ring/Engine Oil Control Valve Installation
  • Inspection
    • Camshaft
    • Camshaft Oil Clearance (PLASTIGAGE Method)
    • Valve Tappet
• Cylinder Head And Valves
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Retainer Lock Removal
      • <<B>> Valve Stem Seal Removal
    • Installation Service Points
      • >>A<< Valve Stem Seal Installation
      • >>B<< Retainer Lock Installation
      • >>C<< Cylinder Head Gasket/Cylinder Head Assembly Installation
      • >>D<< Cylinder Head Bolt Installation
  • Inspection
    • Cylinder Head
    • Valve
    • Valve Spring
    • Valve Guide
    • Valve Seat
    • Repair Procedure Of Valve Seat
    • Replacement Procedure Of Valve Seat
    • Replacement Procedure Of Valve Guide
• Balancer Chain
  • Removal And Installation
    • Notes
    • Removal Service Point
      • <<A>> Drive Plate Bolt Removal
      • <<B>> Balancer Shaft Chain TENSIONER/Crankshaft Sprocket/Balancer Chain/Balancer Shaft Module Removal
      • <<c>> LADDER FRAME REMOVAL
    • Installation Service Point
      • >>A<< Ladder Frame Installation
      • >>B<< Crankshaft Sprocket/Balancer Chain/Balancer Shaft Module Installation
      • >>C<< Balancer Shaft Chain TENSIONER Installation
      • >>D<< Rear Oil Seal Installation
      • >>E<< Drive Plate Bolt Installation
• Piston And Connecting Rod
  • Removal And Installation
    • Notes
    • Removal Service Points
      • <<A>> Connecting Rod/Connecting Rod Cap Removal
      • <<B>> Piston Pin Removal
    • Installation Service Points
      • >>A<< Piston Pin Installation
      • >>B<< Oil Ring Installation
      • >>C<< Piston Ring Number 2/Piston Ring Number 1 Installation
      • >>D<< Piston Connecting Rod Assembly Installation
      • >>E<< Connecting Rod Bearing Installation
      • >>F<< Connecting Rod Cap Installation
      • >>G<< Connecting Rod Cap Bolt Installation
  • Inspection
    • Piston Rings
    • Crankshaft Pin Oil Clearance (PLASTIGAGE Method)
• Crankshaft And Cylinder Block
  • Removal And Installation
    • Notes
    • Removal Service Point
      • <<A>> Crankshaft Removal
    • Installation Service Points
      • >>A<< Crankshaft Sensing Ring Installation
      • >>B<< Thrust Bearing Installation
      • >>C<< Crankshaft Bearing Upper Installation
      • >>D<< Crankshaft Bearing Lower Installation
      • >>E<< Crankshaft Bearing Cap/Crankshaft Bearing Cap Bolt Installation
  • Inspection
    • Crankshaft Oil Clearance (PLASTIGAGE Method)
    • Cylinder Block