Disassembly And Reassembly
CAUTION:
- Only use transmission fluid of the specified brand. Use of transmission fluid other than specified will impair driveability and CVT endurance, and may lead to breakage of CVT.
- Only use the specified vaseline. Use of vaseline other than specified will impair driveability and CVT endurance, and may lead to breakage of CVT.
- Disassembly work should be done in a clean dust-proof room.
- Prior to disassembly, clean any sand or dirt adhered to the outer parts of transaxle using steam, washing oil or another solvent, outside the clean room, so as not to contaminate inner parts of transaxle during disassembly or assembly. (Do not allow steam to get inside the transaxle, and do not clean rubber parts with washing oil.)
- After cleaning, remove the torque converter, and drain the transmission fluid.
- Disassembly and assembly work should be done with bare hands or using plastic gloves.
- Do not touch inner parts of the transaxle after touching its outer parts. (Wash hands after touching the outer parts.)
- Do not use cotton gloves and rags to prevent from lint; instead, use paper rags.
- Prior to assembly or disassembly work, make sure conditions are appropriate.
- Do not re-use the drained transmission fluid.
- When connecting the CVT fluid cooler and the oil cooler hose, be careful not to let the transmission fluid or the like adhere.
- When the transmission assembly or the valve body assembly are replaced, carry out the following operations.
- Initialization procedure for CVT learned value (Refer to INITIALIZATION PROCEDURE FOR CVT LEARNED VALUE .)
- Learning procedure (Refer to LEARNING PROCEDURE .)
| 1 . | Transfer <W1CJC> |
| 2 . | Front roll stopper bracket |
| 3 . | Rear roll stopper bracket |
| 4 . | Radiator hose bracket |
| 5 . | Harness bracket |
| 6 . | Corrugate clamp bracket |
| 7 . | Air breather bracket |
| 8 . | Control cable bracket |
| 9 . | Dipstick |
| 10 . | Oil filler tube |
| 11 . | O-ring |
| 12 . | Breather hose |
| 13 . | Oil cooler feed hose |
| 14 . | Eye bolt |
| 15 . | Gasket |
| 16 . | Oil cooler pipe assembly |
| 17 . | Oil cooler return hose <Vehicles without air-cooled oil cooler assembly> |
| 18 . | Eye bolt <Vehicles without air-cooled oil cooler assembly> |
| 19 . | Gasket <Vehicles without air-cooled oil cooler assembly> |
| 20 . | Oil cooler pipe assembly <Vehicles without air-cooled oil cooler assembly> |
| 21 . | Eye bolt <Vehicles with air-cooled oil cooler assembly> |
| 22 . | Gasket <Vehicles with air-cooled oil cooler assembly> |
| 23 . | Oil cooler tube assembly <Vehicles with air-cooled oil cooler assembly> |
| 24 . | Drain plug |
| 25 . | Drain plug gasket |
| 26 . | Torque converter |
| 27 . | O-ring |
| 28 . | Plug |
| 29 . | O-ring |
| 30 . | Turbine speed sensor |
| 31 . | O-ring |
| 32 . | Primary pulley speed sensor |
| 33 . | O-ring |
| 34 . | Secondary pulley speed sensor |
| 35 . | O-ring |
| 36 . | Washer |
| 37 . | Manual control lever |
| 38 . | Transmission range switch |
| 39 . | CVT fluid cooler |
| 40 . | Filter cover |
| 41 . | O-ring |
| 42 . | CVT fluid filter |
| 43 . | Side oil seal |
| 44 . | Side oil seal <F1CJC> |
| 45 . | Converter housing oil seal |
| 46 . | Snap ring |
| 47 . | Oil pan |
| 48 . | Magnet |
| 49 . | Oil pan gasket |
| 50 . | Oil strainer |
| 51 . | O-ring |
| 52 . | Bracket |
| 53 . | Manual valve lever |
| 54 . | Spring washer |
| 55 . | Valve body assembly |
| 56 . | Valve body harness |
| 57 . | Lip seal |
| 58 . | Transaxle assembly |
Required special tools :
- MB992075: Handle
- MB992140: Oil seal installer
- MB992141: Oil seal installer
- MB992206: Oil seal installer