FixVault

Final Drive: Assembly

  1. Attach side gear thrust washers to side gears, then install pinion mate thrust washers and pinion mate gears in place.
    • Apply ATF to any parts  .
      Fig 1: Attaching Side Gear Thrust Washers To Side Gears
      G01982790Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Insert pinion mate shaft.
    • When inserting, be careful not to damage pinion mate thrust washers  .
      Fig 2: Inserting Pinion Mate Shaft
      G01982791Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Measure clearance between side gear and differential case with washers following the procedure below:
    1. Set Tool and dial indicator on side gear.
      Fig 3: Measuring Clearance Between Side Gear And Differential Case With Washers
      G01982792Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Move side gear up and down to measure dial indicator deflection. Always measure indicator deflection on both side gears.

      Clearance between side: 0.1 - 0.2 mm 

      Gear and differential (0.004 - 0.008 in) 

      Case with washer 

    3. If not within specification, adjust clearance by changing thickness of differential side gear thrust washers.

      Differential side gear thrust washers: Refer to  DIFFERENTIAL SIDE GEAR THRUST WASHERS    .

      Fig 4: Measuring Indicator Deflection On Both Side Gears
      G01982793Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install lock pin.
    • Make sure that lock pin is flush with case  .
      Fig 5: Installing Lock Pin
      G01982794Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install speedometer drive gear on differential case.
    • Align the projection of speedometer drive gear with the groove of differential case  .
      Fig 6: Installing Speedometer Drive Gear On Differential Case
      G01982795Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Press on differential side bearings.
    Fig 7: Pressing On Differential Side Bearings
    G01982796Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install final gear and tighten fixing bolts in a crisscross pattern. Tighten final gear bolts to the specified torque. Refer to COMPONENTS .
    Fig 8: Tightening Fixing Bolts In Crisscross Pattern
    G01982797Courtesy of NISSAN MOTOR CO., U.S.A.