FixVault

Assembly (3)

  1. Install anchor end pin and lock nut on transmission case.
  2. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.
    Fig 1: Placing Brake Band On Outside Of Reverse Clutch Drum
    G02063358Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Place bearing race selected in total end play adjustment step on oil pump cover.
    • Apply petroleum jelly to bearing race. 
  4. Place thrust washer selected in reverse clutch end play step on reverse clutch drum.
    • Apply petroleum jelly to thrust washer. 
      Fig 2: Placing Bearing Race And Thrust Washer
      G02063359Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install oil pump assembly, baffle plate and gasket on transmission case.
  6. Tighten oil pump fixing bolts to the specified torque.
    Fig 3: Installing Oil Pump Assembly, Baffle Plate And Gasket On Transmission Case
    G02063360Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install O-ring to input shaft.
    • Apply ATF to O-ring. 
      Fig 4: Installing O-Ring To Input Shaft
      G02063361Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Adjust brake band.
    1. Tighten anchor end pin to the specified torque.

      Anchor end pin: 

      Refer to SDS,  LOW & REVERSE BRAKE  . 

    2. Back off anchor end pin two and a half turns.
    3. While holding anchor end pin, tighten lock nut.

      Lock nut: 

      Refer to SDS,  LOW & REVERSE BRAKE  . 

      Fig 5: Tightening Anchor End Pin To Specified Torque
      G02063362Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Apply compressed air to oil holes of transmission case and check operation of brake band.
    Fig 6: Applying Compressed Air To Oil Holes Of Transmission Case
    G02063363Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install final drive assembly on transmission case.
    Fig 7: Installing Final Drive Assembly On Transmission Case
    G02063364Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install differential lubricant tube on converter housing. Tighten differential lubricant tube bolts to the specified torque. Refer to OVERHAUL .
    Fig 8: Installing Differential Lubricant Tube On Converter Housing
    G02063365Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install O-ring on differential oil port of transmission case.
    Fig 9: Installing O-Ring On Differential Oil Port Of Transmission Case
    G02063366Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install converter housing on transmission case.
    • Apply locking sealant (Loctite #518) to mating surface of converter housing. 
      Fig 10: Applying Locking Sealant To Mating Surface Of Converter Housing
      G02063367Courtesy of NISSAN MOTOR CO., U.S.A.
    • Tighten converter housing bolts to the specified torque. Refer to  OVERHAUL  . 
      Fig 11: Tightening Converter Housing Bolts To The Specified Torque
      G02063368Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install accumulator piston.
    1. Check contact surface of accumulator piston for damage.
      Fig 12: Checking Contact Surface Of Accumulator Piston
      G02063369Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install O-ring on accumulator piston.
      • Apply ATF to O-rings: 

        Accumulator piston O-rings: 

        Refer to SDS,  LINE PRESSURE  . 

        Fig 13: Installing O-Ring On Accumulator Piston
        G02063370Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install accumulator pistons and return springs on transmission case.
      • Apply ATF to inner surface of transmission case. 

        Return springs: 

        Refer to SDS,  RETURN SPRING  . 

        Fig 14: Installing Accumulator Pistons And Return Springs On Transmission Case
        G02063371Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install lip seals for band servo oil holes on transmission case.
    • Apply petroleum jelly to lip seals. 
      Fig 15: Installing Lip Seals For Band Servo Oil Holes On Transmission Case
      G02063372Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install L & R oil tube and oil sleeve. Tighten L & R oil tube bolts to the specified torque. Refer to OVERHAUL .
    Fig 16: Installing L & R Oil Tube And Oil Sleeve
    G02063373Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install control valve assembly.
    1. Insert manual valve into control valve assembly.
      • Apply ATF to manual valve. 
        Fig 17: Inserting Manual Valve Into Control Valve Assembly
        G02063374Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Set manual shaft in Neutral position.
    3. Install control valve assembly on transmission case while aligning manual valve with manual plate.
      Fig 18: Aligning Manual Valve With Manual Plate
      G02063375Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Pass solenoid harness through transmission case and install terminal body on transmission case by pushing it.
    5. Install stopper ring to terminal body.
      Fig 19: Installing Stopper Ring To Terminal Body
      G02063376Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Tighten bolts I, X  and bull.

      Bolt length, number and location: 

      Fig 20: Bolt Specification Table
      G02063377Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 21: Tightening Bolts I, X And Bull
      G02063378Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install oil pan.
    1. Attach a magnet to oil pan.
    2. Install new oil pan gasket on transmission case.
    3. Install oil pan on transmission case.
      • Always replace oil pan bolts as they are self-sealing bolts. 
      • Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket. 
        Fig 22: Inspecting Oil Pan For Foreign Material
        G02063379Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Tighten oil pan bolts and drain plug to the specified torque. Refer to OVERHAUL .
  19. Install park/neutral position (PNP) switch.
    1. Set manual shaft in P position.
    2. Temporarily install park/neutral position (PNP) switch on manual shaft.
    3. Move selector lever to N position.
      Fig 23: Identifying Control Cable And Manual Shaft
      G02063380Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Use a 4 mm (0.16 in) pin for this adjustment.
      1. Insert the pin straight into the manual shaft adjustment hole.
      2. Rotate park/neutral position (PNP) switch until the pin can also be inserted straight into hole in park/neutral position (PNP) switch.
    5. Tighten park/neutral position (PNP) switch fixing bolts. Refer to OVERHAUL .
    6. Remove pin from adjustment hole after adjusting park/neutral position (PNP) switch.
      Fig 24: Inserting Pin Straight Into Manual Shaft Adjustment Hole
      G02063381Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install A/T fluid charging pipe and fluid cooler tube to transmission case. Tighten A/T fluid charging pipe and fluid cooler tube bolts to the specified torque. Refer to OVERHAUL .
    Fig 25: Installing A/T Fluid Charging Pipe And Fluid Cooler Tube To Transmission Case
    G02063382Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install torque converter.
    1. Pour ATF into torque converter.
      • Approximately 1 liter (1-1/8 US qt, 7/8 lmp qt) of fluid is required for a new torque converter. 
      • When reusing old torque converter, add the same amount of fluid as was drained. 
        Fig 26: Pouring ATF Into Torque Converter
        G02063383Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install torque converter while aligning notches of torque converter with notches of oil pump.
      Fig 27: Installing Torque Converter And Aligning Notches Of Torque Converter With Notches Of Oil Pump
      G02063384Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Measure distance "A" to check that torque converter is in proper position.

      Distance A: 

      Refer to SDS,  REMOVAL AND INSTALLATION  . 

      Fig 28: Measuring Distance A
      G02063385Courtesy of NISSAN MOTOR CO., U.S.A.