FixVault

Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Nissan 350Z. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen the lock nut to adjust the input rod length so that the length B (in the figure on the right) satisfies the specified value.
    • Length "B" : 125 mm (4.92 in) 
  2. After adjusting "B", temporarily tighten the lock nut to install the booster assembly to the vehicle. At this time, make sure to install a gasket between the booster assembly and the vehicle.
  3. Connect the brake pedal with the clevis of the input rod.
  4. Install the pedal bracket mounting nuts and tighten them to the specified torque.
    Fig 1: Checking Input Rod Specification
    G02408831Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install the brake piping between brake master cylinder and ABS actuator and electric unit (control unit) /VDC actuator. Refer to "HYDRAULIC CIRCUIT "
  6. Install the master cylinder to the booster assembly. "REMOVAL AND INSTALLATION "
  7. Adjust the height and play of the brake pedal.
  8. Tighten the lock nut of the input rod to the specified torque.
  9. Refill new brake fluid and bleed air. Refer to "BLEEDING BRAKE SYSTEM "