Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.

Hammer dowel pins (right and left) into front timing chain case up to a point close to taper in order to shorten protrusion length.

Fig 1: Installing Dowel Pins (Right And Left) Into Front Timing Chain Case
Courtesy of NISSAN MOTOR CO., U.S.A.
Install new front oil seal on the front timing chain case.
- Apply new engine oil to both oil seal lip and dust seal lip.
- Install it so that each seal lip is oriented as shown below.
  
  Fig 2: Identifying Oil Seal Lip And Dust Seal Lip
  Courtesy of NISSAN MOTOR CO., U.S.A.
- Press-fit oil seal until it becomes flush with front timing chain case end face using suitable drift [outer diameter: 60 mm (2.36 in)].
- Make sure the garter spring is in position and seal lip is not inverted.
  
  Fig 3: Installing Oil Seal
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install water pump cover and chain tensioner cover to front timing chain case, if removed.
- Apply a continuous bead of liquid gasket using Tool to front timing chain case as shown below.
  Tool number: WS39930000 (-)
  
  Use Genuine RTV Silicone Sealant or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS " .
  
  Fig 4: Installing Water Pump Cover And Chain Tensioner Cover To Front Timing Chain Case
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install front timing chain case as follows:
1. Apply a continuous bead of liquid gasket using Tool to front timing chain case back side as shown below.
  Tool number: WS39930000 (-)
  
  Use Genuine RTV Silicone Sealant or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS " .
  
  Fig 5: Applying Continuous Bead Of Liquid Gasket Using Tool To Front Timing Chain Case Back Side
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install new O-rings on rear timing chain case.
3. Assemble front timing chain case as follows:
  
  Fig 6: Installing O-Rings On Rear Timing Chain Case
  Courtesy of NISSAN MOTOR CO., U.S.A.
  1. Fit lower end of front timing chain case tightly onto top face of oil pan (upper). From the fitting point, make entire front timing chain case contact rear timing chain case completely.
    
    Fig 7: Installing Front Timing Chain Case
    Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Since front timing chain case is offset for difference of bolt holes, tighten bolts temporarily while holding front timing chain case from front and top as shown below.
  3. Same as the previous step, insert dowel pin while holding front timing chain case from front and top completely.
    
    Fig 8: Holding Front Timing Chain Case Using Suitable Tool
    Courtesy of NISSAN MOTOR CO., U.S.A.
4. Tighten bolts to the specified torque in numerical order as shown below.
  - There are four type of bolts. Refer to the following for locating bolts.
    Bolt position Bolt diameter
    
    1 - 5: 10 mm (0.39 in)
    
    6 - 25: 6 mm (0.24 in)
    
    Bolt position Tightening specification
    
    1 - 5: 55.0 N.m (5.6 kg-m, 41 ft-lb)
    
    6 - 25: 12.7 N.m (1.3 kg-m, 9 ft-lb)
    
    Fig 9: Tightening Sequence Of Timing Chain Case Bolts
    Courtesy of NISSAN MOTOR CO., U.S.A.
5. After all bolts tightened, retighten them to the specified torque in numerical order as shown below.
Install two bolts in front of oil pan (upper) in numerical order as shown below.
Front oil pan bolt torque: 22.0 N.m (2.2 kg-m, 16 ft-lb)

Fig 10: Locating Two Bolts In Front Of Oil Pan (Upper)
Courtesy of NISSAN MOTOR CO., U.S.A.
Install right and left intake valve timing control covers as follows:
1. Install new seal rings in shaft grooves.
2. Apply a continuous bead of liquid gasket using Tool to intake valve timing control covers as shown below.
  Tool number: WS39930000 (-)
  
  Use Genuine RTV Silicone Sealant or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS " .
  
  Fig 11: Applying Continuous Bead Of Liquid Gasket Using Tool To Intake Valve Timing Control Covers
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Install new collared O-rings in front timing chain case oil hole (left and right sides).
  
  Fig 12: Installing Collared O-Rings In Front Timing Chain Case Oil Hole (Left And Right Sides)
  Courtesy of NISSAN MOTOR CO., U.S.A.
4. Being careful not to move seal ring from the installation groove, align dowel pins on front timing chain case with the holes to install intake valve timing control covers.
5. Tighten bolts in numerical order as shown below.
  
  Fig 13: Intake Valve Timing Control Covers Bolts (With Tightening Sequence)
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install crankshaft pulley as follows:
1. Install crankshaft pulley, taking care not to damage front oil seal.
  - When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
2. Tighten crankshaft pulley bolt.
  Crankshaft bolt torque: 44.1 N.m (4.5 kg-m, 33 ft-lb)
3. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt. Then, further retighten bolt by 60° degrees (equivalent to one graduation).
  
  Fig 14: Locating Crankshaft Pulley Bolt By 60° Degrees
  Courtesy of NISSAN MOTOR CO., U.S.A.
Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
Installation of the remaining components is in the reverse order of removal after this step.