FixVault
Home › Nissan-Datsun › 2003 › Sentra SE-R, Automatic › Repair and Diagnosis › External Pages › Different car › Section 1547 (Front Axle) › Drive Shaft › Disassembly and Assembly › Assembly › Wheel Side

Wheel Side

WARNING: This page is about a different car, the 2005 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Insert the Genuine NISSAN Grease or equivalent, into the joint sub-assembly serration hole until the grease begins to ooze from the ball groove and serration hole. Refer to "RECOMMENDED FLUIDS AND LUBRICANTS ". After inserting the grease, use a shop cloth to wipe off the grease that has oozed out.
    Fig 1: Inserting Genuine NISSAN Grease
    G03608879Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Wrap the serrated part of the shaft with tape. Install the boot band and boot onto the shaft. Do not damage the boot.
    NOTE: Discard the old boot band and boot and use a new one for assembly.
  3. Remove the protective tape wound around the serrated part of the shaft.
    Fig 2: Installing Boot Band And Boot Onto Shaft
    G03608880Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Attach the circlip to the shaft. The circlip must fit securely into the shaft groove. Attach the nut to the joint sub-assembly. Use a soft hammer to press-fit the circlip.
    NOTE: Discard the old circlip and use a new one for assembly.
  5. Insert the specified quantity of Genuine NISSAN Grease or equivalent, into the joint sub-assembly and the large end of the boot. Refer to "RECOMMENDED FLUIDS AND LUBRICANTS ".

    Grease capacity: 115 - 135 g (4.01 - 4.76 oz) 

    Fig 3: Attaching Joint Sub-Assembly Using Soft Hammer
    G03608881Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install the boot securely into the grooves (indicated by the * marks) as shown.
    CAUTION: If there is grease on the boot mounting surfaces (indicated by the * marks) of the shaft and joint sub-assembly, the boot may come off. Remove all grease from the drive shaft surfaces.
  7. Check that the boot installation length "L" is the specified length. Insert a flat-tip screwdriver or similar tool into the large end of the boot. Bleed the air from the boot to prevent boot deformation.

    Boot installation length "L": 135.1 mm (5.32 in) 

    CAUTION:
    • The boot may break if the boot installation length is less than the specified length.
    • Do not contact inside surface of boot with the tip of the screwdriver.
      Fig 4: Removing Grease From Drive Shaft Surfaces
      G03608882Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Secure large and small ends of the boot using new boot bands using tool as shown.

    Tool number: KV40107300 ( - ) 

    NOTE: Do not reuse boot bands.
    Fig 5: Installing Boot Bands Using Tool
    G03608883Courtesy of NISSAN MOTOR CO., U.S.A.
    • Secure boot band so that dimension "M" meets specification as shown.

      Dimension "M": 1.0 - 4.0 mm (0.39 - 1.57 in) 

  9. After installing the housing to the shaft, rotate the boot to check that it is positioned correctly. If the boot is not positioned correctly, remove the old boot bands then reposition the boot and secure the boot with new boot bands.
    Fig 6: Measuring Boot Band Dimension
    G03608884Courtesy of NISSAN MOTOR CO., U.S.A.
About FixVault