Disassembly and Assembly: Pre-Inspection
- Clean final drive assembly sufficiently to prevent side gear thrust washer, differential case, side gear, and other parts from sticking by gear oil.
- Upright the differential case so that the side gear to be measured faces upward.
- Place final drive adapter and dial indicator onto side gear using Tool as shown.
- Move side gear up and down, and measure the clearance as shown.
- Clearance between side gear and: 0.1 - 0.2 mm differential case (0.004 - 0.008 in)
CAUTION: There must be no resistance and the gears must rotate freely. - If the clearance measured is not within specification, adjust the clearance by changing the thrust washer thickness.
- Turn the differential case upside down, and measure the clearance between the side gear and differential case on the other side to the same specifications, adjust using a thrust washer as necessary.