DTC Confirmation Procedure
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at least 5 seconds before conducting the next test.
TESTING CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
- Install vacuum gauge between EGRC-BPT valve and EGR valve as shown in the illustration.
- Start engine and warm it up to normal operating temperature.
- Stop engine and wait at least 5 seconds.
- Turn ignition switch ON and select "EGRC-BPT VLV P0402" of "EGR SYSTEM" in "DTC WORK SUPPORT" mode with CONSULT-II.
- Start engine and let it idle.
- Touch "START".
- Check the output voltage of "THRTL POS SEN" (at closed throttle position) and note it.
- When the following conditions are met, "TESTING" will be displayed on the CONSULT-II screen and the bar chart may increase. Maintain the conditions many times until "COMPLETED" appears.
NOTE:
- The bar chart on CONSULT-II screen indicates the status of this test. However, the test may be finished before the bar chart becomes full scale.
- If the bar chart indication does not continue to progress, completely release accelerator pedal once and try to meet the conditions again.
- If "TESTING" does not appear on CONSULT-II screen, retry from step 2.
- If CONSULT-II instructs to carry out Overall Function Check, go to next step. If "NG" is displayed, refer to "DIAGNOSTIC PROCEDURE ".
- Open engine hood.
- Raise engine speed to 2, 000 to 2, 800 RPM under no-load and hold it. Then "TOUCH NEXT" on CONSULT-II screen.
- Check vacuum gauge while keeping engine speed at 2, 000 to 2, 800 RPM.
Vacuum should be 0 to -20 kPa (0 to -150 mmHg, 0 to -5.91 inHg).
If NG, go to "DIAGNOSTIC PROCEDURE ".
If OK, touch "YES" on the CONSULT-II screen.
- Check the rubber tube between intake manifold collector, EGRC-solenoid valve, EGR valve and EGRC-BPT valve for cracks, blockages or twisting.
If NG, repair or replace.
If OK, touch "YES" on the CONSULT-II screen.