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Assembly (1)

WARNING: This page is about a different car, the 2005 Nissan 350Z. However, it is still accessible from the selected car via links, so may be relevant.
  1. As shown in the right figure, use a drift [commercial service tool phi22 mm (0.87 in)] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Apply ATF to manual shaft oil seals. 
    • Do not reuse manual shaft oil seals. 
    Fig 1: Installing Manual Shaft Oil Seals Into Transmission Case
    G02408576Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case.
    • Torque Specifications : 7.9 N.m (0.81 kg-m, 70 in-lb) 
    Fig 2: Installing Detent Spring & Spacer In Transmission Case
    G02408577Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Installing Manual Shaft To Transmission Case
    G02408578Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod to manual plate.
    Fig 4: Installing Parking Rod To Manual Plate
    G02408579Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Installing Manual Plate (With Parking Rod) To Manual Shaft
    G02408580Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
      CAUTION:
      • Drive retaining pin to 2+/-0.5 mm (0.08+/-0.020 in) over the manual plate. 
      • Do not reuse retaining pin. 
    Fig 6: Installing Retaining Pin Into Manual Plate & Manual Shaft
    G02408581Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      CAUTION:
      • Drive retaining pin to 5+/-1 mm (0.20+/-0.04 in) over the transmission case. 
      • Do not reuse retaining pin. 
    Fig 7: Installing Retaining Pin Into Transmission Case & Manual Shaft
    G02408582Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install O-rings to servo assembly.
    CAUTION: Do not reuse O-rings. 
    Apply petroleum jelly to O-rings. 
    Fig 8: Installing O-Rings To Servo Assembly
    G02408583Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install return spring to servo assembly.
    Fig 9: Installing Return Spring To Servo Assembly
    G02408584Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install servo assembly in transmission case.
    Fig 10: Installing Servo Assembly In Transmission Case
    G02408585Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using snap ring pliers, install snap ring to transmission case.
    Fig 11: Installing Snap Ring To Transmission Case
    G02408586Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install D-rings in reverse brake piston.
    CAUTION:
    • Do not reuse D-rings. 
    • Apply ATF to D-rings. 
    Fig 12: Installing D-Rings In Reverse Brake Piston
    G02408587Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 13: Installing Reverse Brake Piston In Transmission Case
    G02408588Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing to drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 14: Installing Needle Bearing To Drum Support Edge Surface
    G02408589Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings. 
    • Apply petroleum jelly to seal rings. 
    Fig 15: Installing Seal Rings To Drum Support
    G02408590Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Installing Spring Retainer And Return Spring In Transmission Case
    G02408591Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak. 
    Fig 17: Installing Snap Ring In Transmission Case
    G02408592Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install reverse brake retaining plate, drive plates, driven plates and dish plate in transmission case.
    CAUTION: Take care with order of plates. 
    Fig 18: Reverse Brake Retaining Plate, Drive Plates, Driven Plates & Dish Plate
    G02408593Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Assemble N-spring.
  20. Install reverse brake retaining plate in transmission case.
    Fig 19: Installing N-Spring
    G02408594Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install snap ring in transmission case.
    Fig 20: Installing Snap Ring In Transmission Case
    G02408595Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
    • Specified clearance "A": 
      • Standard: 0.7 -1.1mm (0.028 - 0.043 in) 
    • Retaining plate: 
    Fig 21: Clearance Between Retaining Plate & Snap Ring
    G02408596Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install needle bearing to transmission case.
    CAUTION:
    • Apply petroleum jelly to needle bearing. 
    Fig 22: Installing Needle Bearing To Transmission Case
    G02408597Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install revolution sensor to transmission case.
    CAUTION:
    • Do not subject it to impact by dropping or hitting it. 
    • Do not disassemble. 
    • Do not allow metal filings, etc., to get on the sensor's front edge magnetic area. 
    • Do not place in an area affected by magnetism. 
    • Torque Specifications : 5.8 N.m (0.59 kg-m, 51 in-lb) 
    Fig 23: Installing Revolution Sensor To Transmission Case
    G02408598Courtesy of NISSAN MOTOR CO., U.S.A.
  25. As shown in the right figure, use a drift to drive rear oil seal into the rear extension until it is flush.
    CAUTION:
    • Apply ATF to rear oil seal. 
    • Do not reuse rear oil seal. 
    Fig 24: Installing Rear Oil Seal Into Rear Extension
    G02408599Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install return spring to parking pawl.
    Fig 25: Installing Return Spring To Parking Pawl
    G02408600Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install parking pawl (with return spring) and pawl shaft to rear extension.
    Fig 26: Installing Parking Pawl (With Return Spring) & Pawl Shaft To Rear Extension
    G02408601Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install parking actuator support to rear extension.
  29. Install needle bearing to rear extension.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 27: Installing Parking Actuator Support To Rear Extension
    G02408602Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings. 
    • Apply petroleum jelly to seal rings. 
    Fig 28: Installing Seal Rings To Output Shaft
    G02408603Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install parking gear to output shaft.
    Fig 29: Installing Parking Gear To Output Shaft
    G02408604Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.) 
    Fig 30: Installing Output Shaft In Transmission Case
    G02408605Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race to output shaft.
    Fig 31: Installing Bearing Race To Output Shaft
    G02408606Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to rear extension assembly as shown in the figure.
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces  .
    Fig 32: Applying Recommended Sealant To Rear Extension Assembly
    G02408607Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly. 
    Fig 33: Installing Rear Extension Assembly To Transmission Case
    G02408608Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Tighten rear extension assembly mounting bolts to specified torque.
    CAUTION: Do not reuse self-sealing bolt. 
    • Rear extension assembly mounting bolt: 
      • Torque Specifications : 52 N.m (5.3 kg-m, 38 ft-lb) 
    • Self-sealing bolt: 
      • Torque Specifications : 61 N.m (6.2 kg-m, 45 ft-lb) 
    Fig 34: Tightening Rear Extension Assembly Mounting Bolts
    G02408609Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install needle bearing in drum support.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 35: Installing Needle Bearing In Drum Support
    G02408610Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Install direct clutch assembly in reverse brake.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
    Fig 36: Installing Direct Clutch Assembly In Reverse Brake
    G02408611Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install high and low reverse clutch assembly in direct clutch.
    Fig 37: Installing High & Low Reverse Clutch Assembly In Direct Clutch
    G02408612Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Using a flat-bladed screwdriver, align the drive plate.
    Fig 38: Aligning Drive Plate Using Flat-Bladed Screwdriver
    G02408613Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 39: Installing High & Low Reverse Clutch Hub, Mid Sun Gear Assembly & Rear Sun Gear Assembly
    G02408614Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear. 
    Fig 40: High & Low Reverse Clutch Drum & Rear Sun Gear
    G02408615Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 41: Installing Needle Bearing In Rear Carrier Assembly
    G02408616Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race. 
    Fig 42: Installing Bearing Race In Rear Carrier Assembly
    G02408617Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install rear carrier assembly in direct clutch drum.
    Fig 43: Installing Rear Carrier Assembly In Direct Clutch Drum
    G02408618Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing  .
    Fig 44: Installing Needle Bearing (Rear Side) To Mid Carrier Assembly
    G02408619Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install needle bearing (front side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 45: Installing Needle Bearing (Front Side) To Mid Carrier Assembly
    G02408620Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install mid carrier assembly in rear carrier assembly.
    Fig 46: Installing Mid Carrier Assembly In Rear Carrier Assembly
    G02408621Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 47: Installing Front Carrier Assembly, Input Clutch Assembly & Rear Internal Gear
    G02408622Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings. 
    • Apply petroleum jelly to seal rings. 
    Fig 48: Installing Seal Rings In Input Clutch Assembly
    G02408623Courtesy of NISSAN MOTOR CO., U.S.A.
  50. Install band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin. 
    Fig 49: Installing Band Servo Anchor End Pin & Lock Nut In Transmission Case
    G02408624Courtesy of NISSAN MOTOR CO., U.S.A.
  51. Install brake band in transmission case.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side  .
    Fig 50: Installing Brake Band In Transmission Case
    G02408625Courtesy of NISSAN MOTOR CO., U.S.A.
  52. Install front sun gear to front carrier assembly.
    CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing. 
    Fig 51: Installing Front Sun Gear To Front Carrier Assembly
    G02408626Courtesy of NISSAN MOTOR CO., U.S.A.
  53. Install needle bearing to front sun gear.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 52: Installing Needle Bearing To Front Sun Gear
    G02408627Courtesy of NISSAN MOTOR CO., U.S.A.
  54. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 53: Adjusting Brake Band Tilting Using Clips
    G02408628Courtesy of NISSAN MOTOR CO., U.S.A.
  55. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.
      • Torque Specifications : 5.0 N.m (0.51 kg-m, 44 in-lb) 
    3. Back of band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to specified torque.
      • Torque Specifications : 46 N.m (4.7 kg-m, 34 ft-lb) 
    Fig 54: Tightening Lock Nut
    G02408629Courtesy of NISSAN MOTOR CO., U.S.A.
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