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Control Valve, TCM and A/T Fluid Temperature Sensor 2: Installation

WARNING: This page is about a different car, the 2005 Nissan Frontier. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: After completing installation, check A/T fluid leakage and fluid level. Refer to "A/T FLUID ".
  1. Connect TCM connector and park/neutral position switch connector.
    Fig 1: Connecting TCM Connector And Park/Neutral Position Switch Connector
    G03594980Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install A/T assembly harness connector to control valve with TCM.
    Fig 2: Installing A/T Assembly Harness Connector To Control Valve With TCM
    G03594981Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Connect TCM connector.
    Fig 3: Connecting TCM Connector
    G03594982Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install new O-ring in A/T assembly harness connector.
    Fig 4: Installing O-Ring In A/T Assembly Harness Connector
    G03594983Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse O-ring.
    • Apply ATF to O-ring.
  5. Install A/T fluid temperature sensor 2 to bracket.
    Fig 5: Installing A/T Fluid Temperature Sensor 2 To Bracket
    G03594984Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to the specified torque. Refer to "COMPONENTS ".
    CAUTION: Adjust bolt hole of bracket to bolt hole of control valve with TCM.
    Fig 6: Installing A/T Fluid Temperature Sensor
    G03594985Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install control valve with TCM in transmission case.
    Fig 7: Installing Control Valve With TCM In Transmission Case
    G03594986Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Make sure that turbine revolution sensor is securely installed into turbine revolution sensor hole.
    • Hang down revolution sensor harness toward outside so as not to disturb installation of control valve with TCM.
    • Adjust A/T assembly harness connector of control valve with TCM to terminal hole of transmission case.
    • Assemble it so that manual valve cutout is engaged with manual plate projection.
      Fig 8: Locating Manual Valve Cutout
      G03594987Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install bolts A, B and C in control valve with TCM.
    Fig 9: Identifying Control Valve Bolts
    G03594988Courtesy of NISSAN MOTOR CO., U.S.A.
    CONTROL VALVE BOLT LENGTH IDENTIFICATION

    Bolt symbol Length mm (in) Number of bolts
    A 42 (1.65) 5
    B 55 (2.17) 6
    C 40 (1.57) 1
  9. Tighten bolts 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 --> 2 --> 3), and then tighten other bolts.
  10. Tighten control valve with TCM bolts to the specified torque. Refer to "COMPONENTS ".
    Fig 10: Locating Control Valve With TCM Bolts
    G03594989Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Connect A/T fluid temperature sensor 2 connector.
  12. Securely fasten terminal cord assembly and A/T fluid temperature sensor 2 harness with terminal clips.
    Fig 11: Connecting A/T Fluid Temperature Sensor Connector
    G03594990Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Connect revolution sensor connector.
  14. Securely fasten revolution sensor harness with terminal clips.
    Fig 12: Connecting Revolution Sensor Connector
    G03594991Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install oil pan to transmission case. Refer to "INSTALLATION ".
  16. Pull up A/T assembly harness connector.
    CAUTION: Be careful not to damage connector.
    Fig 13: Pulling Up A/T Assembly Harness Connector
    G03594992Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install snap ring to A/T assembly harness connector.
    Fig 14: Installing Snap Ring To A/T Assembly Harness Connector
    G03594993Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Connect A/T assembly harness connector.
  19. Pour ATF into transmission assembly. Refer to "CHANGING THE AUTOMATIC TRANSMISSION FLUID (ATF) ".
  20. Connect the negative battery terminal.