FixVault

Removal and Installation: Installation

WARNING: This page is about a different car, the 2006 Nissan Xterra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Hammer dowel pins (right and left) into front timing chain case up to a point close to taper in order to shorten protrusion length.
    Fig 1: Identifying Dowel Pins (Right And Left) Into Front Timing Chain Case
    G04202169Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install new front oil seal on the front timing chain case.
    • Apply new engine oil to both oil seal lip and dust seal lip.
    • Install it so that each seal lip is oriented as shown below.
      Fig 2: Identifying Inner & Outer Seal Lips
      G04073333Courtesy of NISSAN MOTOR CO., U.S.A.
    • Press-fit oil seal until it becomes flush with front timing chain case end face using suitable drift [outer diameter: 60 mm (2.36 in)].
    • Make sure the garter spring is in position and seal lip is not inverted.
    Fig 3: Installing Oil Seal
    G04202171Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install water pump cover and chain tensioner cover to front timing chain case, if removed.
    • Apply a continuous bead of liquid gasket using Tool to front timing chain case as shown below.

      Tool number : WS39930000 (-) 

      Use Genuine RTV Silicone Sealant or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS  " 

    Fig 4: Identifying Water Pump Cover And Chain Tensioner Cover To Front Timing Chain Case
    G04202172Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install front timing chain case as follows:
    1. Apply a continuous bead of liquid gasket using Tool to front timing chain case back side as shown below.

      Tool number : WS39930000 (-) 

      Use Genuine RTV Silicone Sealant or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS  "  .

      For GI information, go to GENERAL INFORMATION .

      Fig 5: Identifying Continuous Bead Of Liquid Gasket Using Tool To Front Timing Chain Case Back Side
      G04202173Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install new O-rings on rear timing chain case.
    3. Assemble front timing chain case as follows:
      Fig 6: Locating Right Bank And Left Bank O Rings
      G04072925Courtesy of NISSAN MOTOR CO., U.S.A.

      Fit lower end of front timing chain case tightly onto top face of oil pan (upper). From the fitting point, make entire front timing chain case contact rear timing chain case completely.

      Fig 7: Identifying Front Timing Chain Case
      G04202175Courtesy of NISSAN MOTOR CO., U.S.A.
      1. II. Since front timing chain case is offset for difference of bolt holes, tighten bolts temporarily while holding front timing chain case from front and top as shown below.
      2. III. Same as the previous step, insert dowel pin while holding front timing chain case from front and top completely.
      Fig 8: Holding Front Timing Chain Case Using Suitable Tool
      G04202176Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Tighten bolts to the specified torque in numerical order as shown below.
      • There are four type of bolts. Refer to the following for locating bolts.

        Bolt position Bolt diameter 

        1 - 5 : 10 mm (0.39 in) 

        6 - 25 : 6 mm (0.24 in) 

        Bolt position Tightening specification 

        1 - 5 : 55.0 N.m (5.6 kg-m, 41 ft-lb) 

        6 - 25 : 12.7 N.m (1.3 kg-m, 9 ft-lb) 

      Fig 9: Tightening Sequence Of Front Timing Chain Case Bolts
      G04202177Courtesy of NISSAN MOTOR CO., U.S.A.
    5. After all bolts tightened, retighten them to the specified torque in numerical order as shown below.
  5. Install two bolts in front of oil pan (upper) in numerical order as shown below.

    Front oil pan bolt torque : 22.0 N.m (2.2 kg-m, 16 ft-lb) 

    Fig 10: Locating Two Bolts In Front Of Oil Pan (Upper)
    G04202178Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install right and left intake valve timing control covers as follows:
    1. Install new seal rings in shaft grooves.
    2. Apply a continuous bead of liquid gasket using Tool to intake valve timing control covers as shown below.

      Tool number : WS39930000 (-) 

      Use Genuine RTV Silicone Sealant or equivalent. Refer to " RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS  "  .

      Fig 11: Identifying Continuous Bead Of Liquid Gasket Using Tool To Intake Valve Timing Control Covers
      G04202179Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install new collared O-rings in front timing chain case oil hole (left and right sides).
      Fig 12: Locating O Ring
      G04072916Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Being careful not to move seal ring from the installation groove, align dowel pins on front timing chain case with the holes to install intake valve timing control covers.
    5. Tighten bolts in numerical order as shown below.
    Fig 13: Tightening Sequence Of Intake Valve Timing Control Covers Bolts
    G04202181Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install crankshaft pulley as follows:
    1. Install crankshaft pulley, taking care not to damage front oil seal.
      • When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
    2. Tighten crankshaft pulley bolt in two steps.

      Step 1 : 44.1 N.m (4.5 kg-m, 33 ft-lb) 

      Step 2 : 90° degrees clockwise 

    3. Remove Tool.

      Tool number : KV10117700 (J-44716) 

    Fig 14: Identifying Tool And Oil Pan (Upper) Location
    G04202182Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
  9. Installation of the remaining components is in the reverse order of removal after this step.