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Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Nissan Murano and 2003 Nissan Murano. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install timing chain and related parts. Refer to TIMING CHAIN  .
  2. Hammer dowel pins (right and left) into front timing chain case up to a point close to taper in order to shorten protrusion length.
    Fig 1: Locating Dowel Pin Position
    G00908426Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install front oil seal on front timing chain case. Apply new engine oil to the oil seal edges.
    • Install it so that each seal lip is oriented as shown in figure.
      Fig 2: View Of Oil Seal
      G00908427Courtesy of NISSAN MOTOR CO., U.S.A.
    • Using suitable drift, press-fit oil seal until it becomes flush with front timing chain case end face.
    • Make sure garter spring is in position and seal lip is not inverted.
      Fig 3: Installing Oil Seal
      G00908428Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install water pump cover and chain tensioner cover to front timing chain case.
    • Apply a continuous bead of liquid gasket to front timing chain case as shown in the figure.

      Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

      Fig 4: Installing Water Pump And Chain Tensioner Covers
      G00908429Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install front timing chain case as follows:
    1. Apply liquid gasket to front timing chain case back side as shown in the figure.

      Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

      Fig 5: Applying Liquid Gasket To Front Timing Chain Case Back Side
      G00908430Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install oil pan gasket.
      • Apply liquid gasket to oil pan gasket as shown in the figure. Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
        Fig 6: Applying Liquid Gasket To Oil Pan Gasket
        G00908431Courtesy of NISSAN MOTOR CO., U.S.A.
      • Align notch of front timing chain case with protrusion of oil pan gasket.
        Fig 7: Installing Front Oil Pan Gasket
        G00908432Courtesy of NISSAN MOTOR CO., U.S.A.
      • Apply liquid gasket to top surface of upper oil pan as shown in figure.

        Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

        Fig 8: Applying Liquid Gasket To Top Surface Of Upper Oil Pan
        G00908433Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install new O-rings on rear timing chain case.
      Fig 9: Installing New Rear Timing Chain Case O-Rings
      G00908434Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Assemble front timing chain case as follows:
      1. Fit lower end of front timing chain case tightly onto top face of upper oil pan. From the fitting point, make entire front timing chain case contact rear timing chain case completely.
        CAUTION: Be careful that oil pan gasket is in place.
        Fig 10: Assembling Front Timing Chain Case
        G00908435Courtesy of NISSAN MOTOR CO., U.S.A.
      2. Since front timing chain case is offset for difference of bolt holes, tight bolts temporarily with holding front timing chain case from front and top as shown in the figure.
        Fig 11: View Of Suitable Tool
        G00908436Courtesy of NISSAN MOTOR CO., U.S.A.
      3. Same as the step ii, insert dowel pin with holding front timing chain case from front and top completely.
    5. Tighten bolts to the specified torque in order shown in the figure.
      • There are two types of mounting bolts. Refer to the following for locating bolts.

        8 mm (0.31 in) dia. bolts: 1,2 

        : 25.5 - 31.3 N.m (2.6 - 3.2 kg-m, 19-23 ft-lb) 

        6 mm (0.24 in) dia. bolts: Except the above 

        : 11.7 -13.7 N.m (1.2 -1.4 kg-m, 9 -10 ft-lb) 

    6. After all bolts tightening, retighten them to specified torque in numerical order shown in figure.
      Fig 12: View Of Front Timing Chain Case Torque Sequence
      G00908437Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install RH engine mounting bracket and RH mounting insulator. Refer to ENGINE ASSEMBLY  .
  7. Remove lower oil pan.
  8. Install two mounting bolts in front of upper oil pan in numerical order shown in figure.

    : 15.7 - 18.6 N.m (1.6 -1.9 kg-m, 12 -14 ft-lb) 

    Fig 13: View Of Torque Sequence For Two Mounting Bolts In Front Of Upper Oil Pan
    G00908438Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install lower oil pan. Refer to OIL PAN AND OIL STRAINER  .
  10. Install RH and LH intake valve timing control covers as follows:
    1. Install seal rings in shaft grooves.
    2. Apply liquid gasket to intake valve timing control covers.

      Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

      Fig 14: Applying Liquid Gasket To Intake Valve Timing Control Covers
      G00908439Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install collared O-ring in front timing chain case oil hole (LH and RH sides).
      Fig 15: Locating LH O-Ring
      G00908440Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Being careful not to move seal ring from the installation groove, align dowel pins on front timing chain case with the holes to install intake valve timing control covers.
    5. Tighten bolts in the numerical order as shown in the figure.
      Fig 16: Torque Sequence For Intake Valve Timing Control Covers
      G00908441Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install crankshaft pulley as follows:
    1. Install crankshaft pulley, taking care not to damage front oil seal.
      • When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
    2. Fix crankshaft using suitable tool.
    3. Tighten crankshaft pulley bolt.

      : 39.2 - 49.0 N.m (4.0 - 5.0 kg-m, 29 - 36 ft-lb) 

    4. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt. Then, further retighten bolt by 60 to 65 degrees [Target: 60 degrees (equivalent to one graduation)].
      Fig 17: Installing Crankshaft Pulley
      G00908442Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns smoothly.
  13. Install in the reverse order of removal after this step.
    NOTE: If hydraulic pressure inside chain tensioner drops after removal/installation, slack in the guide may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after hydraulic pressure rises.