FixVault

Case Components

WARNING: This page is about a different car, the 2003 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove rear extension upper cover mounting bolts.
    Fig 1: Removing Rear Extension Upper Cover Mounting Bolts
    G02151910Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Remove rear extension upper cover and rear extension upper cover gasket.
  3. Remove check select spring and check ball from the rear extension.
    Fig 2: Removing Check Select Spring And Check Ball From Rear Extension
    G02151911Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Using a pin punch [6 mm (0.24 in) dia.] to knock out retaining pin and then remove control rod.
    Fig 3: Locating Retaining Pin
    G02151912Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Remove neutral switch, plunger and reverse switch from the rear extension.
  6. Remove control bracket mounting bolts. Then remove check shift pin and control bracket as one unit.
    Fig 4: Removing Control Bracket Mounting Bolts
    G02151913Courtesy of NISSAN MOTOR CO., U.S.A.
  7. CAUTION: Return spring and return spring plunger have different lengths for right and left sides. Identify right and left side and then store.
    Fig 5: Removing Right And Left Return Spring, Plug & Return Spring Plunger
    G02151914Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove right and left return spring plug. Then remove return spring and return spring plunger from the rear extension.
  9. Using oil seal puller, remove rear oil seal.
    1. Tool number: KV381054S0 ( - ) 
    Fig 6: Removing Rear Oil Seal
    G02151915Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Remove rear extension case mounting bolt. Using a soft hammer, tap rear extension assembly to remove.
    Fig 7: Removing Rear Extension Assembly
    G02151916Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove control lever housing mounting bolts, and remove control lever housing.
  12. Remove control shaft oil seal. Refer to "CASE COMPONENTS ".
  13. Remove oil gutter. Refer to "CASE COMPONENTS ".
  14. Remove reverse idler thrust washer, reverse idler gear, reverse idler needle bearing from the reverse idler shaft.
    Fig 8: Removing Reverse Idler Gear
    G02151917Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove reverse idler shaft.
  16. Remove withdrawal lever ball pin and washer from the front cover.
  17. Remove front cover mounting bolt, then remove front cover and front cover gasket.
    Fig 9: Removing Front Cover & Gasket
    G02151918Courtesy of NISSAN MOTOR CO., U.S.A.
  18. CAUTION: Be careful not to damage front cover mating surface.
    Fig 10: Removing Front Cover Oil Seal
    G02151919Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Remove front cover oil seal, using a flat-bladed screwdriver.
  20. Remove baffle plate nut.
    Fig 11: Removing Baffle Plate Nut
    G02151920Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Using snap ring pliers, remove snap ring from the main drive gear bearing.
    Fig 12: Removing Snap Ring
    G02151921Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Using a soft hammer to carefully tap main shaft and counter shaft from the transmission case side, and then separate adapter plate and transmission case.
    Fig 13: Separating Adapter Plate And Transmission Case
    G02151922Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Remove counter front bearing from the transmission case.
    Fig 14: Removing Counter Front Bearing
    G02151923Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Remove oil gutter from the transmission case.