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Shift Control Components

WARNING: This page is about a different car, the 2003 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install 5th-6th shift fork to 5th-6th coupling sleeve.
  2. Install 5th-6th fork rod (reversal side) to 5th-6th shift fork.
  3. Using a pin punch [6 mm (0.24in) dia.] to tap the retaining pin into the 5th - 6th shift fork.
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 1: Installing 5th - 6th Shift Fork & Rod
    G02152016Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install 5th-6th fork rod to adapter plate.
  5. Install 5th-6th fork rod bracket to 5th-6th fork rod.
  6. Using a pin punch [6 mm (0.24in) dia.] to tap the retaining pin into the 5th - 6th fork rod bracket.
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 2: Tapping Retaining Pin Into 5th - 6th Fork Rod Bracket
    G02152017Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install 5th - 6th control lever to adapter plate, and then tighten mounting bolts to the specified torque.
    1. 20 - 23 N.m (2.1 - 2.3 kg-m, 15 - 16 fl-lb) 
    CAUTION: Set the projection upward.
    Fig 3: Installing 5th - 6th Control Lever To Adapter Plate
    G02152018Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Insert check ball to adapter plate.
    Fig 4: Inserting Checking Ball To Adapter Plate
    G02152019Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install reverse shift fork to reverse coupling sleeve.
    Fig 5: Installing Reverse Shift Fork, Reverse Fork Rod & Tapping Retaining Pin Into Reverse Shift Fork
    G02152020Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Insert reverse fork rod to reverse shift fork.
  11. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the reverse shift fork.
    CAUTION: Retaining pins are not reusable. Never reuse them.
  12. Insert interlock pin and interlock plunger to adapter plate.
    Fig 6: Inserting Interlock Pin And Interlock Plunger
    G02152021Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install 1st-2nd shift fork to 1st-2nd coupling sleeve.
  14. Install 1st-2nd fork rod to 1st-2nd shift fork.
    Fig 7: Installing 1st-2nd Fork Rod To Shift Fork & Tapping Retaining Pin
    G02152022Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the 1st - 2nd shift fork.
    CAUTION: Retaining pins are not reusable. Never reuse them.
  16. Install 3rd-4th shift fork to 3rd-4th coupling sleeve.
  17. Install 3rd-4th fork rod (reversal side) to 3rd-4th shift fork.
  18. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the 3rd - 4th shift fork (reversal side).
    CAUTION: Retaining pins are not reusable. Never reuse them.
    Fig 8: Tapping Retaining Pin Into 3rd - 4th Shift Fork (Reversal Side)
    G02152023Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Insert interlock pin and check ball to adapter plate.
    Fig 9: Inserting Interlock Pin And Checking Ball To Adapter Plate
    G02152024Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install 3rd-4th fork rod to adapter plate.
    Fig 10: Installing 3rd-4th Fork Rod & Tapping Retaining Pin Into 3rd - 4th Fork Rod Bracket
    G02152025Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install 3rd-4th fork rod bracket to 3rd-4th fork rod.
  22. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the 3rd - 4th fork rod bracket.
    CAUTION: Retaining pins are not reusable. Never reuse them.
  23. Install check ball, check ball spring into the adapter plate, apply genuine silicone RTV or equivalent refer to GI section to the check ball plug threads, and tighten to the specified torque.
    1. 13 - 17 N.m (1.4 - 1.7 kg-m, 10 - 12 fl-lb) 
    Fig 11: Installing Check Ball & Check Ball Spring Into Adapter Plate
    G02152026Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install 3rd - 4th control lever to adapter plate, and then tighten mounting bolts to the specified torque.
    1. : 20 - 23 N.m (2.1 - 2.3 kg-m, 15 - 16 fl-lb) 
    CAUTION: Make sure the top and bottom are oriented correctly.
    Fig 12: Installing 3rd-4th Control Lever
    G02152027Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Insert check ball spring, check ball into the adapter plate, apply genuine silicone RTV or equivalent refer to GI section to the check ball plug threads, and tighten to the specified torque.
    1. 13 - 17 N.m (1.4 - 1.7 kg-m, 10 - 12 ft-lb) 
    Fig 13: Inserting Check Ball Spring & Check Ball Into Adapter Plate
    G02152028Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install striking rod to adapter plate.
    Fig 14: Installing Striking Rod, Lever & Retaining Pins
    G02152029Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install striking lever to striking rod.
  28. Using a pin punch [6 mm (0.24 in) dia.] to tap the retaining pin into the striking lever.
    CAUTION: Retaining pins are not reusable. Never reuse them.
  29. Install baffle plate to adapter plate, and then tighten mounting bolts to the specified torque.
    Fig 15: Installing Baffle Plate
    G02152030Courtesy of NISSAN MOTOR CO., U.S.A.
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