FixVault

Control Valve Assembly: Installation

WARNING: This page is about a different car, the 2003 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: After completing installation, check fluid leakage and fluid level. Refer to "CHANGING A/T FLUID ", "CHECKING A/T FLUID ".
  1. Install A/T fluid temperature sensor 2 in bracket.
    Fig 1: Installing A/T Fluid Temperature Sensor 2 In Bracket
    G02163434Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install A/T fluid temperature sensor 2 in control valve assembly. (With bracket.)
    1. 7.9 N.m (0.81 kg-m, 70 in-lb) 
    Fig 2: Installing A/T Fluid Temperature Sensor 2 In Control Valve Assembly
    G02163435Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install control valve assembly.
      CAUTION:
      • Hang down terminal cord assembly and revolution sensor harness toward outside so as not to disturb installation of control valve assembly.
      • Make sure that turbine sensor securely installs turbine sensor hole.
      • Assemble it so that manual valve cutout is engaged with manual plate projection.
      Fig 3: Installing Control Valve Assembly In Transmission Case
      G02163436Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Install control valve assembly in transmission case.
    2. Install bolts A, B and C in control valve assembly.
      Fig 4: Identifying Control Valve Bolts Technical Data Table
      G02163437Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 5: Installing Control Valve Bolts
      G02163438Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 --> 2 --> 3), and then tighten other bolts.
      1. 7.9 N.m (0.81 kg-m, 70 in-lb) 
      Fig 6: Tightening Control Valve Bolts
      G02163439Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install terminal cord assembly connectors in bracket.
    Fig 7: Installing Terminal Cord Assembly Connectors In Bracket
    G02163440Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Connect terminal cord assembly connectors.
    Fig 8: Connecting Terminal Cord Assembly Connectors
    G02163441Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Connect A/T fluid temperature sensor 2 connector.
    Fig 9: Connecting A/T Fluid Temperature Sensor 2 Connector
    G02163442Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Connect revolution sensor connector.
    Fig 10: Connecting Revolution Sensor Connector
    G02163443Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Securely fasten terminal harness with clip.
    Fig 11: Fastening Terminal Harness With Clip
    G02163444Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install oil pan in transmission case.
      CAUTION:
      • Do not reuse oil pan gasket.
      • Install it in the direction to align hole positions.
    1. Install oil pan gasket in oil pan.
    2. CAUTION:
      • Install it so that drain plug comes to the position as shown in the figure.
      • Be careful not to pinch harnesses.
      Fig 12: Installing Oil Pan
      G02163445Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install oil pan (with oil pan gasket) in transmission case.
    4. CAUTION: Do not reuse oil pan mounting bolts.
      Fig 13: Identifying Tightening Sequence Of Oil Pan Mounting Bolts
      G02163446Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Tighten oil pan mounting bolts to the specified torque in numerical order shown in the figure after temporarily tightening them.
      1. 7.9 N.m (0.81 kg-m, 70 in-lb) 
  10. CAUTION: Do not reuse drain plug gasket.
  11. Install drain plug in oil pan.
    1. 34 N.m (3.5 kg-m, 25 ft-lb) 
  12. Pour ATF into transmission assembly.
  13. Connect heated oxygen sensor 2 harness connector.
  14. Connect the negative battery terminal